Virginia Tech Study Rates Construction Helmets

The study provides in-depth insights into helmet performance across various tests to help workers to select effective head protection.
Jan. 15, 2026

Virginia Tech, In collaboration with and funded by the John R Gentille FoundationELECTRI International, the American Society of Concrete Contractors, and The Association of Union Constructors, evaluated 23 construction helmets using the STAR testing system.

This system assesses each helmet’s ability to reduce linear and rotational head acceleration during a range of oblique fall scenarios representative of severe but survivable construction site accidents.

Helmets earning more stars are associated with lower concussion and skull fracture risk in these scenarios. The researchers recommend four- and five-star rated helmets for workers exposed to fall hazards.

"These data highlight the superior impact protection of Type 2 helmets compared to traditional Type 1 hard hats," the study stated.

For more information on why upgrading to Type 2 helmets matters, see Hard Hats to Helmets.

Milwaukee Tool took the first two spots on the list, highlighting its ongoing commitment to protecting workers across professional job sites, the company stated. 

To see the full rankings, visit the website

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