Champion Duct Catalog

CHAMPION DUCT® Champion Fiberglass began production of fiberglass conduit (referred to as Reinforced Thermoset Resin Conduit or RTRC in the National Electric Code [NEC]) and fittings in 1988. Since then, Champion Fiberglass has developed into the most advanced manufacturing facility of fiberglass conduit in the world. Its well-trained and highly efficient workforce utilizes state-of-the-art proprietary high-speed winding equipment and high-temperature curing ovens to develop the world’s most advanced, highest-quality fiberglass conduit. In 1989, Champion Fiberglass developed the first fiberglass conduit from an epoxy resin for use above ground. The conduit meets the most stringent industry specifications for flame resistance (UL 94) and smoke generation (ASTM E84). Today, Champion Duct® epoxy conduit is UL and CSA listed for both above (UL 2515, UL 2515A and CSA) and below ground (UL 2420 and CSA) applications. Another milestone was achieved in 2006 when Champion Fiberglass completed development of the first zero-smoke, zero-halogen, two-hour fire-rated Phenolic Conduit System called Flame Shield® made entirely from non-toxic chemicals. It does not include toxic chemicals such as formal- dehyde, etc. Flame Shield has become the conduit of choice for subways, mass transit passenger stations and tunnel two-hour fire-rated applica- tions. Flame Shield meets the requirements of NFPA 130 and NFPA 502. In 2008, after many years of continuous effort and work with UL and the NEC, Champion Haz Duct® Type XW Conduit was certified for use in Class I, Division 2 and Zone I, Division 2 applications per the NEC. In 2017, Champion Fiberglass completed a revolutionary development by establishing the first fiberglass conduits in the industry with UL-listed extended support spans that rival steel conduit support spans. When you combine all the above achievements together, it’s clear that Champion Fiberglass, Inc. is the industry-leading manufacturer of fiberglass conduit, fiberglass strut and conduit bridge hangers for the electrical market. Champion Fiberglass is the only fiberglass conduit manufacturer that is ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified, offering its customers innovative solutions with the highest-quality products, support staff and service in the industry. Contents Champion Fiberglass Applications 2–3 Features and Advantages 4–5 Conduit Selection 6 Conduit UL-Listed Extended Support Spans 7 Understanding Item Numbers 8–9 Weathering Effects of Ultraviolet 10 Expansion Joints 11 Conduit Joining Systems 12–13 IPS Conduit 14–62 Conduit Straight Lengths 15–18 Elbows 19–31 Fittings 32–49 Conduit Bodies 50–54 Champion Engineering Specifications 55–62 XW Conduit 63–94 Conduit Straight Lengths 64 Elbows 65–75 Fittings 76–86 Conduit Bodies 87–90 Champion Engineering Specifications 91–94 ID Conduit 95–136 Conduit Straight Lengths 96–97 Elbows 98–108 Fittings 109–124 Conduit Bodies 125–128 Champion Engineering Specifications 129–136 Bridge Hangers 137–141 Hanger Types 138–139 Specification for Fiberglass Hangers 140–141 Accessories 142 Adhesive and Tools 143-147 Champion Engineering Specifications 148-159 Installation Instructions 160–172 Limited Warranty 173 P o w e r & C o m m u n i c a ti o n C o n tr a c t o r s A s s o c i a ti o n CD 0223 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 1 Straight Lengths 15–18 Straight Lengths 64 Straight Lengths 96–97 Elbows 19–31 Elbows 65–75 Elbows 98–108 Fittings 32–49 Fittings 76–86 Fittings 109–124 Conduit Bodies 50–54 Conduit Bodies 87–90 Conduit Bodies 125–128 Bridge Hangers 138–139 Accessories 142 IPS Conduit 15–62 XW Conduit 64–94 ID Conduit 96–136 ❱❱ ❱❱ ❱❱ 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 2 // Champion Duct® Champion Fiberglass Applications Petrochemical/Chemical Champion Haz Duct Type XW® conduit is a natural fit for petrochemical plant projects. This flame-resistant product features low-smoke characteristics, is UL 2515-A listed, and is up to withstanding the most volatile environments. Wastewater Treatment Champion Fiberglass does more to stand up to the caustic, damp environments represented by waste- water treatment facilities. This lightweight, non-corrosive conduit is a cost-effective, long-term solution. Transportation Bridges/DOT Bridge projects call for lightweight conduit that doesn’t sacrifice strength. Champion Fiberglass conduit keeps these projects on budget, lowers manpower costs and increases safety. CHAMPION FIBERGLASS APPLICATIONS Data Centers Champion Fiberglass conduit is a durable and cost-efficient solution for data centers. It withstands cable burn-through, tolerates electrical faults and guards against corrosion to protect cables and wire, secure data and preserve technology infrastructure. Docks/Piers/Airports/ Port Authorities From UV stability, to weather resistance, to our XW type conduit built to withstand debris, Champion Fiberglass can help ensure worry- free performance in industrial, aero and marine environments. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in bridge projects. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in marine and airport environments. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in wastewater treatment facilities. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in data centers. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in petrochemical projects. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in pipeline projects. Pipeline Champion Haz Duct Type XW conduit is an excellent choice for injection and compressors stations, block valve and regulator stations and final delivery stations of pipeline applications. The Type XW Class I, Division 2 features offer protection in highly-corrosive, hazardous classified areas. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 3 Subways/Tunnels/DOT Say goodbye to galvanized rigid steel and hello to our Type XW Phenolic Flame Shield® Conduit, the go-to for electrical engineers who value a lightweight, non-corrosive, zero-smoke, zero-halogen option that meets today’s rigorous two-hour fire-resistant safety standards. Mining Extreme environments require extremely durable, non-corrosive conduit. Through high-quality, lightweight conduit construction, Champion Fiberglass delivers just that. Utilities Champion Fiberglass is specifically engineered to provide long-lasting solutions for utilities projects — no burn-through, low material cost and elbows fit for every configuration are just a few of the ways we support your projects’ success. CHAMPION FIBERGLASS APPLICATIONS Industrial/Commercial Engineered for extreme corrosion resistance and UV stability, Champion Fiberglass can stand up to virtually any installation environment – indoor, outdoor, above or below ground – Champion has the right fit for your conduit needs. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit safety advancements in tunnel projects. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in industrial/commercial projects. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in utility projects including the Hoover Dam. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit use in mining projects. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 4 // Champion Duct® FEATURES AND ADVANTAGES EPOXY FIBERGLASS (SW) PVC SCH 40 PVC SCH 80 GALVANIZED RIGID STEEL PVC-COATED STEEL ALUMINUM Cable Fault Fiberglass conduit will not melt or weld the wire to the inside of the conduit under fault conditions as can happen with PVC, steel and aluminum conduit. Not Affected Melt/ Fuse Melt/ Fuse Weld Weld Weld Toxicity/Halogens Fiberglass conduit does not release toxic halogens (i.e. chlorine and bromine) when burning. No Yes Yes No Yes No Weight Comparison (SW IPS – lbs/per 100 ft) Fiberglass conduit offers the lowest weight and is still very rigid. 3⁄4" 1" 1-1⁄4" 1-1⁄2" 2" 2-1⁄2" 3" 4" 5" 6" 8" 17 19 23 33 38 46 60 72 120 142 214 22 33 44 53 75 119 161 231 313 407 608 29 41 59 73 99 152 202 302 433 595 805 109 161 218 263 350 559 727 1,030 1,400 1,840 2,238 112 174 237 281 358 593 772 1,089 1,535 2,025 2,338 36 54 72 89 119 187 246 350 479 630 846 Temperature Range (°F) Fiberglass has an excellent wide temperature range. -40° to +230° +40° to +150° +40° to +150° N/A N/A N/A Handling in Low Temperatures Fiberglass conduit has been shown to retain its properties at low temperatures allowing year-round installations. Excellent Brittle Brittle Excellent Excellent Excellent CURRENT PVC AND RTRC SPACING PER NEC CHAMPION FIBERGLASS UL-LISTED SUPPORT SPANS CHAMPION FIBERGLASS UL-LISTED – XW SUPPORT SPANS GRC, PVC-COATED AND ALUMINUM SPACINGSW MW HW Support Spans Champion Fiberglass support spans are UL listed. Conduit listed for support spacing other than shown in NEC Table 355 shall be permitted to be installed in accordance with the UL Listing. 3⁄4" 1" 1-1⁄4" 1-1⁄2" 2" 2-1⁄2" 3" 4" 5" 6" 3 ft 3 ft 3 ft 3 ft 3 ft 3 ft 3 ft 3 ft 3 ft 3 ft 10 ft 10 ft 10 ft 10 ft 12 ft 12 ft 12 ft 12 ft – – – – – – – – – – 13 ft 13 ft – – – – – – – 14 ft 14 ft 14 ft 10 ft 10 ft 15 ft 15 ft 15 ft 15 ft 17 ft 17 ft 17 ft 17 ft 10 ft 12 ft 14 ft 14 ft 16 ft 16 ft 20 ft 20 ft 20 ft 20 ft Features and Advantages UL designates Champion Fiberglass MW for 5" and 6" as SW. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 5 FEATURES AND ADVANTAGES EPOXY FIBERGLASS (SW) PVC SCH 40 PVC SCH 80 GALVANIZED RIGID STEEL PVC-COATED STEEL ALUMINUM Burn-through (Cable Pull) Fiberglass conduit is an excellent material for avoiding “burn-through” when pulling cable. No Yes Yes No No No Coefficient of Friction Using PVC Jacketed Cable Fiberglass conduit offers one of the lowest coefficient of friction available today for conduit systems. It is completely resistant to any of the current pulling lubricants’ corrosive properties. 0.38 0.90 0.90 0.55 0.55 0.61 Conductivity Fiberglass conduit acts as an excellent insulator. No No No Yes Yes Yes Ultraviolet Stable (Sunlight Resistance) (Per UL 2515 and CSA C22.2 No. 211.3-96) Good Poor Poor Excellent Poor Excellent Coefficient of Thermal Expansion (1.2 x 10-5 in/in/°F [2.2 10-5 m/m/°C]) * The coefficient is .7 for the steel and 3.5 for the PVC layer. Because of the broad difference between the two materials, adhesion is severely affected during temperature contraction and expansion. 1.0 3.5 3.5 0.7 3.5/0.7* 3.5 Distance Between Expansion Joints (ft) 200 50 50 200 200 50 NECA Labor Installation Rates (Normal installation man/hours per/100 ft) (REF: NECA Manual of Labor Units) * Reduce labor units by 10% for 20-foot lengths 3⁄4" 1" 1-1⁄4" 1-1⁄2" 2" 2-1⁄2" 3" 3-1⁄2" 4" 5" 6" 5.5 5.8 6.0* 6.4* 6.8* 7.1* 7.5* 7.9* 8.3* 8.6* 9.0* 4.5 5.3 6.0 7.0 8.0 9.0 10.0 12.0 14.0 18.0 24.0 5.4 6.3 7.2 8.4 9.6 10.8 12.0 N/A 16.8 21.6 28.8 6.0 7.0 8.0 9.0 11.0 15.0 20.0 25.0 30.0 38.0 48.0 8.0 10.0 12.0 15.0 18.0 21.0 26.0 32.0 38.0 45.0 60.0 5.5 6.0 6.5 7.0 8.0 10.0 12.0 15.0 19.0 24.0 30.0 Field Handling Due to its light weight, ease of cutting and integral bell, fiberglass conduit is very easy to install. Excellent Good Good Very Poor Very Poor Poor Memory Fiberglass conduit will retain its original shape after impact or compression. Yes No No No No No 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 6 // Champion Duct® CONDUIT SELECTION Conduit Selection Differences Between Above Ground and Below Ground Conduit The difference between above ground and below ground conduit is in their relative fire resistance. Above ground conduit has fire resistance per UL 2515 and CSA C22.2 No. 2515 standards, meaning that the conduit will self- extinguish within 15 seconds after each of five successive flame applications per the UL 94 (vertical) flame test standard. Below ground conduit meets UL 94 (horizontal burn) requirements, which are less stringent than vertical burn requirements. Above and below ground conduit share many other proper- ties: dimensions, colors, physical and mechanical properties are the same. Because of its higher flame resistance, conduit that is manufactured and labeled for use in “above ground” applications is suitable and can be used for “below ground” applications as well. Conduit Application Guidelines The following recommendations must be verified by the contractor/installer and approved by the engineer of record. The information is strictly for use as a guideline and should be taken as a suggestion only. Above Ground and Under Bridge For above ground applications, we recommend that all conduit joints be bonded together with epoxy adhesive. • The conduit types that have connections that require epoxy adhesive are Straight Socket and Tight Lock. • These joining systems are available with IPS, ID and XW epoxy resin conduits. • For above ground applications using phenolic resin conduits, all connections are Straight Socket type and require a high-temperature, fire-resistant adhesive to bond the conduit sections together. It is recommended that the conduit diameter be based on the allowable wire fill section in this catalog. Determine the support span of your conduit by reviewing the support span section of this catalog. Champion Fiberglass has UL-Listed, NEC-compliant extended support span distances that exceed the charts shown in Article 355 of the NEC. A mid-span deflection of 5/8" (16 mm) should not be exceeded. Encased in Concrete (EB quality) For most concrete encasement applications, SW (Standard Wall) conduit is sufficient. • Due to its high temperature rating (250°F), epoxy fiberglass conduit performs well when encased in concrete. (This recommendation may not apply for core boring applications.) • The SW Interference Joint conduit can be used for this application. • The Gasket Joint and Tight Lock Joint conduits can be used for this application but are not required. Jack and Bore Due to the possibility of high pressure caused by concrete, HW (Heavy Wall) or XW (Extra Heavy Wall) conduit should be used. • The installing contractor must observe and apply proper industry-accepted standards and procedures when pumping the concrete into the core. • If excessive pressures are reached, even HW or XW conduit may fail. • The HW Interference Joint conduit can be used for this application. • The Tight Lock Joint conduit can be used for this application. • The Gasket Joint conduit is not recommended for this application. See trenchless applications on page 155 for more information. Direct Buried (DB quality) For direct buried applications that have deep trenches, special soil conditions, or high rates of soil compaction, HW conduit should be used. • Applications that do not contain any of those conditions may use SW (Standard Wall) or MW (Medium Wall) conduit. • The Gasket Joint and Tight Lock Joint conduits can be used for this application. High-impact Areas – Bullet Resistant For high-impact or Class I, Division 2 applications, XW conduit may be used. • Many utility companies utilize XW conduit for the protection of their fiber-optic cables in above ground and under bridge applications. • XW conduit has been shown to stop a .45 caliber bullet at 20 ft. Note: Iron Pipe Size (IPS) type conduit can easily be used with standard pipe clamps as the conduit is the same OD (outside diameter) as PVC and GRC conduits. IPS conduit also has a larger inside diameter than ID tubular type conduit allowing for more cable fill area. ID (inside diameter) tubular type conduit has a smaller OD and therefore standard pipe clamps may be used with this type of conduit, but the sizing and fit will not be as designed. Care should be taken to choose the right size pipe clamp inside diameter for the appropriate sized ID tubular type conduit outside diameter. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 7 CONDUIT UL-LISTED EXTENDED SUPPORT SPANS Conduit UL-Listed Extended Support Spans Champion Fiberglass conduit has been UL Listed for extended support spans. This UL listing allows for longer Champion Fiberglass conduit support spans (than outlined in the NEC) thereby reducing overall installation costs by reducing the number of required supports. As written in Article 355.30 (B) of the NEC (National Electric Code), “Conduit listed for support spacing other than shown in Table 355.30 shall be permitted to be installed in accordance with the listing.” NEC Table 355.30 Below are the UL extended support spans for Champion Fiberglass conduit: Champion Fiberglass UL-Listed Support Spans Comparison to GRC and PVC-coated steel conduit support spacing Features and Benefits The Champion Fiberglass UL Listing for Extended Support Spans offers the following features and benefits: • Champion Fiberglass support spans are comparable to GRC and PVC-coated conduit systems. • Champion Fiberglass support spans exceed what is available from all other RTRC manufacturers. • Lower material and installation labor costs are realized when fewer supports are required. CONDUIT SIZE SUPPORT SPACING 3/4" 3' 1" 3' 1-1/4" 5' 1-1/2" 5' 2" 5' 2-1/2" 6' 3" 6' 4" 7' 5" 7' 6" 8' CONDUIT SIZE SW, MW AND HW SUPPORT SPACING XW SUPPORT SPACING GRC AND PVC-COATED STEEL SUPPORT SPACING 3/4" 10' 10' 10' 1" 10' 10' 12' 1-1/4" 10' 15' 14' 1-1/2" 10' 15' 14' 2" 12' 15' 16' 2-1/2" 12' 15' 16' 3" 12' 17' 20' 4" 12' SW/14' HW 17' 20' 5" 13' MW/14' HW 17' 20' 6" 13' MW/14' HW 17' 20' 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 8 // Champion Duct® UNDERSTANDING ITEM NUMBERS 1 Nominal Size 2 Type 3 Thickness 4 Joint What nominal size conduit is required for the job? 3/4" x 10' (Avail. IPS only) 2" x 20' 4" x 20' 8" x 20' 1" x 10' (Avail. IPS only) 2-1/2" x 20' 4-1/2" x 20' (Avail. ID only) 10" x 20' (Avail. ID only) 1-1/4" x 20' (Avail. IPS only) 3" x 20' 5" x 20' 12" x 20' (Avail. ID only) 1-1/2" x 20' (Avail. IPS only) 3-1/2" x 20' (Avail. ID only) 6" x 20' What type of conduit is required for the job? A = IPS Below Ground (Iron Pipe Size) F = ID Phenolic (Meets NFPA 130) B = ID Below Ground (Tubular) G = IPS Below Ground – grey in color C = IPS Above Ground (Most Common) H = ID Below Ground – grey in color D = ID Above Ground I = IPS Above Ground – grey in color E = IPS Phenolic (Meets NFPA 130) J = ID Above Ground – grey in color Note: Above Ground conduit can be used Below Ground. What joint type is required for the job? Interference Joint (Most Common) Straight Socket Above Ground and Below Ground Available in 3/4"–12" IPS Available in 2"–8" IPS Available in 3/4"–12" XW Available in 2"–12" ID Gasket Joint Below Ground or constant temperature environment Available in 3/4"–8" IPS Available in 2"–6" ID Note: Reference Duct Catalog pages 12–13. What wall thickness is required for the job? SW = Standard Wall (UL 3/4"–4") (Most common) MW = Medium Wall (UL designates Champion Fiberglass MW for 5" and 6" as SW) Used for more protection in 5" and 6" HW = Heavy Wall (UL 4"–6") XW = Extra Heavy Wall (UL 3/4"–6") Highest level of physical protection Bullet resistant Class I, Division 2 and Class I, Zone 2 Applications Note: Reference Duct Catalog, page 6 for conduit selection, pages 141–152 for engineering data. SW applies in most cases > unless: 1. Class I, Division 2 then XW Conduit is required 2. Extra physical protection is required 3. UL is required, then see catalog for UL listing 4. Size of conduit 5. Specifications (i.e. DOT) 6. Extreme environments When selecting fiberglass conduit for a job, ask yourself these questions. ▼ Understanding Item Numbers 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 9 UNDERSTANDING ITEM NUMBERS 40 C SW 92 2D 40 C SW Diameter Type Thickness Conduit Length/Fittings Suffix 07 = 3/4" 10 = 1" 12 = 1-1/4" 15 = 1-1/2" 20 = 2" 25 = 2-1/2" 30 = 3" 35 = 3-1/2" 40 = 4" 45 = 4-1/2" 50 = 5" 60 = 6" Black A = IPS Below Ground B = ID Below Ground C = IPS Above Ground D = ID Above Ground E = IPS Phenolic F = ID Phenolic Gray G = IPS Below Ground H = ID Below Ground I = IPS Above Ground J = ID Above Ground SW = Standard Wall MW = Medium Wall HW = Heavy Wall XW = Extra Heavy Wall, Bullet Resistant 10 = length of conduit in feet 20 = length of conduit in feet 30 = Box Connector 33 = Male Adapter 32 = Female Terminal Adapter 42 = Sleeve Coupling 40 = Stop Coupling 36 = Single Expansion Joint w/O-Ring 29 = End Bells 28 = Split Anchor Rings 92 = Elbow 90° x 36" LB = Conduit Body LB I = Interference Joint G = Gasket Joint S = Straight Socket CL = Custom Length P = Plain End Elbow 2D = 2 Deep Socket PVC Couplings bonded to elbow 1D = 1 Deep Socket PVC Coupling bonded to elbow 2F = 2 Fiberglass Couplings bonded to elbow 1F = 1 Fiberglass Coupling bonded to elbow Note: If the first five characters in a item number match, they will fit together. For Example: All items below are 4", IPS, SW, Above Ground 40 C SW 20 I Conduit Interference Joint 40 C SW 33 Male Adapter 40 C SW LB Conduit Body LB 40 C SW 92 P Plain End Elbow 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 10 // Champion Duct® WEATHERING EFFECTS OF ULTRAVIOLET Weathering Effects of Ultraviolet Weathering Effects of Ultraviolet Champion Fiberglass adds ultraviolet stabilizers and pigments into its standard epoxy resins to slow the effects of weathering. The conduit also is subjected to accelerated ultraviolet testing (2,000 hours Xenon arc accelerated ultraviolet testing) by UL as a requirement for UL certification. However, depending on the geographical location of an installation, it is possible that conduit seeing continu- ous exposure to outdoor weathering and sunlight may experience some degrada- tion in surface appearance. Continuous exposure to ultraviolet light may cause the surface of the conduit to fade and lose its gloss. Over longer periods of time, in extreme cases, the fiberglass strands closest to the surface may become exposed. This condition is often referred to as “fiber-bloom.” This condition does not affect the conduit physical properties or structural integrity. It is purely aesthetic as the exterior layer of winding glass is designed to be sacrificial. At this point, the conduit appearance may not be aesthetically pleasing, but it is structurally sound and capable of performing its intended purpose. For very severe UV conditions, Champion Fiberglass offers a special UV-resistant conduit which assures the conduit to have a 10-year life span before fiber-bloom appears. When fiberglass conduit begins to show signs of weathering, a protective coating can be applied. Champion recommends coating the conduit with an outdoor urethane or acrylate paint. This will protect the conduit from the future effects of weathering and prolong the conduit system life. If your application will experience extreme exposure to ultraviolet, please contact Champion Fiberglass to discuss the extreme ultraviolet resistant conduit options that are available. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 11 EXPANSION JOINTS Expansion Joints Expansion Joints Expansion Characteristics of Champion Fiberglass Reinforced Thermosetting Resin Conduit (RTRC) Coefficient of Thermal Expansion = 1.2 x 10-5 in/in/°F (2.2 x 10-5 m/m/°C) TEMPERATURE CHANGE (°F) LENGTH CHANGE OF RTRC CONDUIT (IN/100 FT) TEMPERATURE CHANGE (°F) LENGTH CHANGE OF RTRC CONDUIT (IN/100 FT) TEMPERATURE CHANGE (°C) LENGTH CHANGE OF RTRC CONDUIT (MM/M) 5 0.072" 105 1.512" 5 0.132" 10 0.144" 110 1.584" 10 0.264" 15 0.216" 115 1.656" 15 0.396" 20 0.288" 120 1.728" 20 0.528" 25 0.360" 125 1.800" 25 0.660" 30 0.432" 130 1.872" 30 0.792" 35 0.504" 135 1.944" 35 0.924" 40 0.576" 140 2.016" 40 1.056" 45 0.648" 145 2.088" 45 1.188" 50 0.720" 150 2.160" 50 1.320" 55 0.792" 155 2.232" 55 1.452" 60 0.864" 160 2.304" 60 1.584" 65 0.936" 165 2.376" 65 1.716" 70 1.008" 170 2.448" 70 1.848" 75 1.080" 175 2.520" 75 1.980" 80 1.152" 180 2.592" 80 2.112" 85 1.224" 185 2.664" 85 2.244" 90 1.296" 190 2.736" 90 2.376" 95 1.368" 195 2.808" 95 2.508" 100 1.440" 200 2.880" 100 2.640" Selection of Joints for Various Applications • Below Ground, Direct Buried, Water Tight Joint - Gasketed Joint - Tight Lock Joint • Below Ground, Concrete Encased - Interference Joint - Gasketed Joint can be used, however is not required - Tight Lock Joint can be used, however is not required • Under Bridge and Above Ground installations - Tight Lock Joint Note: Never use Interference Joint without adhesive or Gasketed Joint for above ground applications. The pull-out strength is not sufficient. Experience has shown that over the service life of an installation, Interference Joint without adhesive or Gasketed Joint may fail. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 12 // Champion Duct® CONDUIT JOINING SYSTEMS Conduit Joining Systems Interference Joint The Interference Joint connection can be used for below ground concrete encasement applications. Some features of the Interference Joint connection are: • Consists of bell and spigot. • For easy installation, spigot end features buttress-type male threads; belled end features female mating threads. • Tapered threads make for quick, easy connection when properly seated. • High pull-out strength of 1,000 lbs without adhesive. • Concrete tight joint – not water tight. • The Interference Joint connection is provided with the following conduits: – IPS conduits 2" through 8" diameters – ID conduits 2" through 6" diameters • The Interference Joint connection will provide a concrete tight connection without the use of epoxy adhesive. • The Interference Joint connection can be used for above ground applications when conduit sections are connected with epoxy adhesive (Tight Lock Joint). To learn more about how to assemble the Interference Joint connection, please see the installation video on our website. Straight Socket Joint The Straight Socket Joint connection can be used for above and below ground applications. Some features of the Straight Socket Joint connection are: • Consists of bell and spigot. • Spigot easily slides into belled end. • Intended for use with Champion Mix® epoxy adhesive. • High pull-out strength. • Concrete tight and water tight joint. • Straight Socket joining system is provided with the following conduits: – IPS conduits 3/4" through 1-1/2" diameters* – ID conduits 8" through 12" diameters** – XW conduits – all diameters To learn more about how to assemble the Straight Socket Joint connection, please see the installation video on our website. * Straight Socket Joint connection is available for sizes 2" through 8" upon request, otherwise interference joint provided when available. ** Straight Socket Joint connection is available for sizes 2" through 6" upon request, otherwise interference joint porvided when available. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 13 Tight Lock Joint The Tight Lock Joint connection is a permanent Interference Joint connection that utilizes the Champion Mix® epoxy adhesive. This connection can be used for above or below ground applications. • The adhesive is applied to the spigot end of the conduit and inserted into the belled conduit end. Once cured, the adhesive joint has a tensile strength that surpasses the conduit glass substrate. • The Tight Lock Joint connection provides a water tight connection that can be used in above and below ground applications. • The Tight Lock Joint connection is only available in IPS and ID conduits sizes 2" and above on SW, MW and HW epoxy resin conduits. • The Tight Lock Joint connection is available exclusively from Champion Fiberglass. To learn more about how to assemble the Tight Lock Joint connection, please see the installation video on our website. Gasket Joint (Triple Seal) The Gasket Joint connection can be used with direct burial or concrete embedment underground applications. Some features of the Gasket Joint connection are: • Consists of bell and spigot. • Belled end has Triple Seal gasket with Interference Joint. • Gasket seats into permanent groove wound into the conduit. • Concrete tight and water tight joint. • High pull-out strength of 2,000 lbs. • Pull-out strength of 500 lbs without threads. • The Gasket Joint connection is provided with the following conduits: – IPS conduits 3/4" through 8" diameters – ID conduits 2" through 6" diameters To learn more about how to assemble the Gasket Joint connection, please see the installation video on our website. CONDUIT JOINING SYSTEMS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 14 // Champion Duct® IPS❱❱CONDUIT In this section: Iron Pipe Size (IPS) conduit is the most frequently used international conduit size. IPS conduit can easily be used with standard pipe clamps as the conduit is the same OD (outside diameter) as PVC and GRC conduits. IPS conduit also has a larger inside diameter than ID tubular type conduit allowing for more cable fill area. SW, MW and HW IPS conduits sized 3/4''–1-1/2'' are typically supplied with the Straight Socket connection, while SW, MW and HW conduit sizes 2''–8'' are typically supplied with the Interference Joint connection. The Gasket Joint connection is available for all conduit sizes of SW, MW and HW. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 15 IPS Straight Lengths Customization • Standard colors are black and grey. • Custom colors available upon request. Types Available 10- or 20-foot lengths of: • Standard Wall (SW), thickness .070" • Medium Wall (MW), thickness .096" • Heavy Wall (HW), thickness .110" • Extra Heavy Wall (XW), thickness .250" Designed for: • IPS (Iron Pipe Size) Certifications/Compliances • UL 2420 (Below Ground) listed • UL 2515 (Above Ground) listed • ISO 9001:2015 Certified • ISO 14001:2015 Certified • ISO 45001:2018 Certified These lightweight conduit sections allow for a quick and easy installation. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 16 // Champion Duct® IPSConduit Straight Lengths (IPS) cont. CONDUIT STRAIGHT LENGTHS (IPS) TYPE SW (STANDARD WALL) INCHES (METRIC) NOMINAL SIZE IPS ITEM NO UL/CSA LISTED OUTSIDE DIAMETER MIN. INSIDE DIAMETER NOMINAL WALL THICKNESS* (T) LENGTH (L) WEIGHT BELOW GROUND ABOVE GROUND AVERAGE TOLERANCE LBS/FT KG/M □ 3 ⁄4" (19) 07A-SW-10S 07C-SW-10-S Yes 1.050" (27) +0.028" (0.7) 0.910" (23) .070" (2) 10 ft (3 m) .17 (0.25) -0.018" (0.4) □ 1" (25) 10A-SW-10S 10C-SW-10-S Yes 1.315" (33) +0.028" (0.7) 1.175" (30) .070" (2) 10 ft (3 m) .19 (0.28) -0.018" (0.4) □ 1-1⁄4" (32) 12A-SW-20-S 12C-SW-20-S Yes 1.660" (42) +0.028" (0.7) 1.520" (39) .070" (2) 20 ft (6.1 m) .23 (0.34) -0.018" (0.4) □ 1-1/2" (38) 15A-SW-20-S 15C-SW-20-S Yes 1.900" (48) +0.028" (0.7) 1.760" (45) .070" (2) 20 ft (6.1 m) .33 (0.49) -0.018" (0.4) □ 2" (51) 20A-SW-20-P 20C-SW-20-P Yes 2.375" (60) +0.028" (0.7) 2.235" (57) .070" (2) 20 ft (6.1 m) .38 (0.57) -0.018" (0.4) □ 2-1⁄ 2" (64) 25A-SW-20-P 25C-SW-20-P Yes 2.875" (73) +0.028" (0.7) 2.740" (69) .070" (2) 20 ft (6.1 m) .46 (0.68) -0.018" (0.4) □ 3" (76) 30A-SW-20-P 30C-SW-20-P Yes 3.500" (89) +0.028" (0.7) 3.360" (85) .070" (2) 20 ft (6.1 m) .60 (0.89) -0.018" (0.4) □ 4" (102) 40A-SW-20-P 40C-SW-20-P Yes 4.460" (113) +0.028" (0.7) 4.320" (110) .070" (2) 20 ft (6.1 m) .72 (1.07) -0.018" (0.4) □ 5" (127) 50A-SW-20-P 50C-SW-20-P – 5.520" (140) +0.028" (0.7) 5.380" (137) .070" (2) 20 ft (6.1 m) .90 (1.34) -0.018" (0.4) □ 6" (152) 60A-SW-20-P 60C-SW-20-P – 6.575" (167) +0.028" (0.7) 6.435" (163) .070" (2) 20 ft (6.1 m) 1.00 (1.49) -0.018" (0.4) □ 8" (203) 80A-SW-20-P 80C-SW-20-P – 8.592" (218) +0.028" (0.7) 8.400" (213) .096" (2) 20 ft (6.1 m) 2.02 (3.01) -0.018" (0.4) STRAIGHT SOCKET JOINT L ODID T TYPE SW (STANDARD WALL) INCHES (METRIC) NOMINAL SIZE IPS ITEM NO UL/CSA LISTED OUTSIDE DIAMETER MIN. INSIDE DIAMETER NOMINAL WALL THICKNESS* (T) LENGTH (L) WEIGHT BELOW GROUND ABOVE GROUND AVERAGE TOLERANCE LBS/FT KG/M □ 2" (51) 20A-SW-20-I 20C-SW-20-I Yes 2.375" (60) +0.028" (0.7) 2.235" (57) .070" (2) 20 ft (6.1 m) .38 (0.57) -0.018" (0.4) □ 2-1⁄ 2" (64) 25A-SW-20-I 25C-SW-20-I Yes 2.875" (73) +0.028" (0.7) 2.740" (69) .070" (2) 20 ft (6.1 m) .46 (0.68) -0.018" (0.4) □ 3" (76) 30A-SW-20-I 30C-SW-20-I Yes 3.500" (89) +0.028" (0.7) 3.360" (85) .070" (2) 20 ft (6.1 m) .60 (0.89) -0.018" (0.4) □ 4" (102) 40A-SW-20-I 40C-SW-20-I Yes 4.460" (113) +0.028" (0.7) 4.320" (110) .070" (2) 20 ft (6.1 m) .72 (1.07) -0.018" (0.4) □ 5" (127) 50A-SW-20-I 50C-SW-20-I – 5.520" (140) +0.028" (0.7) 5.380" (137) .070" (2) 20 ft (6.1 m) .90 (1.34) -0.018" (0.4) □ 6" (152) 60A-SW-20-I 60C-SW-20-I – 6.575" (167) +0.028" (0.7) 6.435" (163) .070" (2) 20 ft (6.1 m) 1.00 (1.49) -0.018" (0.4) □ 8" (203) 80A-SW-20-I 80C-SW-20-I – 8.592" (218) +0.028" (0.7) 8.400" (213) .096" (2) 20 ft (6.1 m) 2.02 (3.01) -0.018" (0.4) TYPE HW (HEAVY WALL) INCHES (METRIC) □ 4" (102) 40A-HW-20-I 40C-HW-20-I Yes 4.512" (115) +0.028" (0.7) 4.320" (110) .096" (2) 20 ft (6.1 m) 0.97 (1.44) -0.022" (0.6) □ 5" (127) 50A-HW-20-I 50C-HW-20-I Yes 5.600" (142) +0.034" (0.9) 5.380" (137) .110" (3) 20 ft (6.1 m) 1.32 (1.96) -0.028" (0.7) □ 6" (152) 60A-HW-20-I 60C-HW-20-I Yes 6.655" (169) +0.034" (0.9) 6.435" (163) .110" (3) 20 ft (6.1 m) 1.63 (2.43) -0.028" (0.7) □ 8" (203) 80A-HW-20-I 80C-HW-20-I – 8.650" (220) +0.034" (0.9) 8.400" (213) .125" (3) 20 ft (6.1 m) 2.43 (3.62) -0.028" (0.7) TYPE MW (MEDIUM WALL) INCHES (METRIC)*** □ 5" (127) 50A-MW-20-I 50C-MW-20-I Yes 5.572" (142) +0.034" (0.9) 5.380" (137) .096" (2) 20 ft (6.1 m) 1.20 (1.79) -0.028" (0.7) □ 6" (152) 60A-MW-20-I 60C-MW-20-I Yes 6.627" (168) +0.034" (0.9) 6.435" (163) .096" (2) 20 ft (6.1 m) 1.42 (2.11) -0.028" (0.7) □ 8" (203) 80A-MW-20-I 80C-MW-20-I – 8.620" (219) +0.034" (0.9) 8.400" (213) .110" (3) 20 ft (6.1 m) 2.14 (3.20) -0.028" (0.7) INTERFERENCE JOINT** * Actual wall thickness is that required to meet the performance requirements for specifica- tions. Other wall thicknesses are available by special request. ** When ordering 10 ft (3.05 m) lengths, half of the order will be supplied with interference joint and half with straight socket joint. *** UL designates Champion Fiberglass MW for 5" and 6" as SW. L ODID T 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 17 IPS CONDUIT STRAIGHT LENGTHS (IPS) Conduit Straight Lengths (IPS) cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com18 // Champion Duct®IPS CONDUIT STRAIGHT LENGTHS (IPS) Conduit Straight Lengths (IPS) cont. TYPE SW (STANDARD WALL) INCHES (METRIC) NOMINAL SIZE IPS ITEM NO UL/CSA LISTED OUTSIDE DIAMETER MIN. INSIDE DIAMETER NOMINAL WALL THICKNESS* (T) LENGTH (L) WEIGHT BELOW GROUND ABOVE GROUND AVERAGE TOLERANCE LBS/FT KG/M □ 3 ⁄4" (19) 07A-SW-10-G 07C-SW-10-G Yes 1.050" (27) +0.028" (0.7) 0.910" (23) .070" (2) 10 ft (3 m) .17 (0.25) -0.018" (0.4) □ 1" (25) 10A-SW-10-G 10C-SW-10-G Yes 1.315" (33) +0.028" (0.7) 1.175" (30) .070" (2) 10 ft (3 m) .19 (0.28) -0.018" (0.4) □ 1-1⁄4" (32) 12A-SW-20-G 12C-SW-20-G Yes 1.660" (42) +0.028" (0.7) 1.520" (39) .070" (2) 20 ft (6.1 m) .23 (0.34) -0.018" (0.4) □ 1-1/2" (38) 15A-SW-20-G 15C-SW-20-G Yes 1.900" (48) +0.028" (0.7) 1.760" (45) .070" (2) 20 ft (6.1 m) .33 (0.49) -0.018" (0.4) STRAIGHT GASKET JOINT For further information, use your smart phone’s QR code scanner to learn more about Interference Gasket Joints. TYPE SW (STANDARD WALL) INCHES (METRIC) NOMINAL SIZE IPS ITEM NO UL/CSA LISTED OUTSIDE DIAMETER MIN. INSIDE DIAMETER NOMINAL WALL THICKNESS* (T) WEIGHT BELOW GROUND ABOVE GROUND AVERAGE TOLERANCE LENGTH (L) LBS/FT KG/M □ 2" (51) 20A-SW-20-G 20C-SW-20-G Yes 2.375" (60) +0.028" (0.7) 2.235" (57) .070" (2) 20 ft (6.1 m) 0.38 (0.57) -0.018" (0.4) □ 3" (76) 30A-SW-20-G 30C-SW-20-G Yes 3.500" (89) +0.028" (0.7) 3.360" (85) .070" (2) 20 ft (6.1 m) 0.60 (0.90) -0.018" (0.4) □ 4" (102) 40A-SW-20-G 40C-SW-20-G Yes 4.460" (113) +0.028" (0.7) 4.320" (110) .070" (2) 20 ft (6.1 m) 0.72 (1.07) -0.018" (0.4) □ 5" (127) 50A-SW-20-G 50C-SW-20-G – 5.520" (140) +0.028" (0.7) 5.380" (137) .070" (2) 20 ft (6.1 m) 0.90 (1.34) -0.018" (0.4) □ 6" (152) 60A-SW-20-G 60C-SW-20-G – 6.575" (167) +0.028" (0.7) 6.435" (163) .070" (2) 20 ft (6.1 m) 1.00 (1.49) -0.018" (0.4) □ 8" (203) 80A-SW-20-G 80C-SW-20-G – 8.592" (218) +0.028" (0.7) 8.400" (213) .096" (2) 20 ft (6.1 m) 2.02 (3.01) -0.018" (0.4) INTERFERENCE GASKET JOINT** L ODID T TYPE HW (HEAVY WALL) INCHES (METRIC) □ 4" (102) 40A-HW-20-G 40C-HW-20-G Yes 4.512" (115) +0.028" (0.7) 4.320" (110) .096" (2) 20 ft (6.1 m) 0.97 (1.44) -0.022" (0.6) □ 5" (127) 50A-HW-20-G 50C-HW-20-G Yes 5.600" (142) +0.034" (0.9) 5.380" (137) .110" (3) 20 ft (6.1 m) 1.32 (1.96) -0.028" (0.7) □ 6" (152) 60A-HW-20-G 60C-HW-20-G Yes 6.655" (169) +0.034" (0.9) 6.435" (163) .110" (3) 20 ft (6.1 m) 1.63 (2.43) -0.028" (0.7) □ 8" (203) 80A-HW-20-G 80C-HW-20-G – 8.650" (220) +0.028" (0.7) 8.400" (213) .125" (3) 20 ft (6.1 m) 2.43 (3.62) -0.018" (0.4) TYPE MW (MEDIUM WALL) INCHES (METRIC)*** □ 5" (127) 50A-MW-20-G 50C-MW-20-G Yes 5.572" (142) +0.034" (0.9) 5.380" (137) .096" (2) 20 ft (6.1 m) 1.20 (1.79) -0.028" (0.7) □ 6" (152) 60A-MW-20-G 60C-MW-20-G Yes 6.627" (168) +0.034" (0.9) 6.435" (163) .096" (2) 20 ft (6.1 m) 1.42 (2.11) -0.028" (0.7) □ 8" (203) 80A-MW-20-G 80C-MW-20-G – 8.620" (219) +0.028" (0.7) 8.400" (213) .110" (3) 20 ft (6.1 m) 2.14 (3.20) -0.018" (0.4) * Actual wall thickness is that required to meet the performance requirements for specifica- tions. Other wall thicknesses are available by special request. ** When ordering 10 ft (3.05 m) lengths, half of the order will be supplied with interference joint and half with straight socket joint. *** UL designates Champion Fiberglass MW for 5" and 6" as SW. L ODID T 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 196400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 19 Elbows Available in multiple bends and radii, Champion Fiberglass Elbows are the optimum solution in a wide range of applications – electrical contractors and specifying engineers are increasingly discovering the benefits of using our fiberglass elbows. Applications include Utilities, Data Centers, and Wastewater Treatment plants, among others. Availability and Accessories • Larger-size bends and radii are available upon request. • For installations that require transi- tions from fiberglass to conduit systems of other material types (GRC, PVC-coated), we offer an assortment of transition and termi- nation fittings that can be factory fitted to adapt to these conduit material types. That way, the elbows arrive at the job site ready to install. • Elbows are supplied with the following customer-specified transition ends: – Plain ended (no couplings or adapters) – Couplings (PVC or fiberglass) – Male and/or female adapters (PVC or fiberglass) – PVC stubs Features • No burn-through; low coefficient of friction and single-circuit winding process protect cables. • Lightweight and easy to install. • NECA labor rates show that fiber- glass installations take a fraction of the time that galvanized rigid steel or PVC-coated represent – especially at larger diameters. • ISO 9001:2015 Certified; made in the USA. • ISO 14001:2015 Certified • ISO 45001:2018 Certified Please Note • Add suffix “-1F” to item number for one fiberglass coupling and “-2F” to item number for two fiberglass couplings. • Add suffix “-1D” to item number for one deep socket PVC coupling and “-2D” to item number for two deep socket PVC couplings. • Contact Champion Fiberglass for elbow item numbers that require male/female adapters or stubs. IPS ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com20 // Champion Duct®IPS Elbows (IPS) cont. ELBOWS WITH BONDED ON PVC COUPLINGS, MALE ADAPTERS, FEMALE ADAPTERS OR STUBS Straight PVC Deep Socket Coupling 2-1/2° PVC Deep Socket Coupling Elbow with deep socket coupling and female adapter Deep Socket PVC Coupling bonded onto fiberglass elbow 6" R3' 90° 6" Deep Socket Coupling Female Adapter Male Adapters (PVC or Fiberglass) Female Adapters (PVC or Fiberglass) PVC Stubs Elbows can be supplied with one or two PVC-bonded couplings. Replace “-P” suffix with: “-1D” for one coupling or “-2D” for two couplings. Champion elbows can also be supplied with 2-1/2° or 5° PVC offset couplings to correct conduit field misalignments. Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass PVC male and female adapters. 5° PVC Deep Socket Coupling ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 21Elbows (IPS) cont.IPS UTILITY RISERS 15.794” R24.000” 38.000” 45° 64.706” 6.000” 34.940” R24.000” 38.000” 90° 67.065” 6.000” Champion now offers Utility Risers for quick shipment! These Utility Risers provide corrosion-resistant protection for underground utility services cabling where they emerge from the ground. Fiberglass Utility Risers eliminate the labor & material costs commonly associated with wrapping GRC risers with costly non-corrosive tape. The lightweight, inexpensive cost as well as the labor installation savings make Champion Fiberglass Utility Risers the right choice! Utility Risers orders can ship in 48 hours or less! Our Utility Risers are provided with a standard PVC sleeve coupling and PVC male adapter transitions. Alternate transitions (as shown below) and lengths are available but may alter the lead times. 2-1/2” IPS SW (.070”) ELBOW, 45° X 24”R WITH (1) CUSTOM 38” TANGENT AND (1) STANDARD PVC COUPLING AND (1) PVC MALE ADAPTER BONDED ON 2-1/2” IPS SW (.070”) ELBOW, 90° X 24”R WITH (1) CUSTOM 38” TANGENT AND (1) STANDARD PVC COUPLING AND (1) PVC MALE ADAPTER BONDED ON Straight PVC Deep Socket Coupling Deep Socket PVC Coupling bonded onto fiberglass riser Male Adapters (PVC or Fiberglass) Female Adapters (PVC or Fiberglass) Part Number: 25C-SW-91-CL38-2VPMPart Number: 25C-SW-81-CL38-2VPM PVC Coupling PVC Stubs ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com22 // Champion Duct®Elbows (IPS) cont. IPS 90° x 12" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-90-P 07C-SW-90-P 1.05" (27) 6" (152) 12" (305) 0.43 (0.20) □ 1" SW 10A-SW-90-P 10C-SW-90-P 1.32" (33) 6" (152) 12" (305) 0.48 (0.22) □ 1-1⁄4" SW 12A-SW-90-P 12C-SW-90-P 1.66" (42) 6" (152) 12" (305) 0.58 (0.26) □ 1-1⁄ 2" SW 15A-SW-90-P 15C-SW-90-P 1.90" (48) 6" (152) 12" (305) 0.83 (0.38) □ 2" SW 20A-SW-90-P 20C-SW-90-P 2.37" (60) 6" (152) 12" (305) 0.95 (0.43) □ 2-1⁄ 2" SW 25A-SW-90-P 25C-SW-90-P 2.88" (73) 6" (152) 12" (305) 1.15 (0.52) □ 3" SW 30A-SW-90-P 30C-SW-90-P 3.5" (89) 6" (152) 12" (305) 1.25 (.56) NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-91-P 07C-SW-91-P 1.05" (27) 6" (152) 24" (610) 0.71 (0.32) □ 1" SW 10A-SW-91-P 10C-SW-91-P 1.32" (33) 6" (152) 24" (610) 0.79 (0.36) □ 1-1⁄4" SW 12A-SW-91-P 12C-SW-91-P 1.66" (42) 6" (152) 24" (610) 0.96 (0.44) □ 1-1⁄ 2" SW 15A-SW-91-P 15C-SW-91-P 1.90" (48) 6" (152) 24" (610) 1.38 (0.63) □ 2" SW 20A-SW-91-P 20C-SW-91-P 2.37" (60) 6" (152) 24" (610) 1.58 (0.72) □ 2-1⁄ 2" SW 25A-SW-91-P 25C-SW-91-P 2.88" (73) 6" (152) 24" (610) 1.92 (0.87) □ 3" SW 30A-SW-91-P 30C-SW-91-P 3.50" (89) 6" (152) 24" (610) 2.50 (1.14) □ 4" SW 40A-SW-91-P 40C-SW-91-P 4.46" (113) 6" (152) 24" (610) 3.00 (1.36) □ 4" HW 40A-HW-91-P 40C-HW-91-P 4.51" (115) 6" (152) 24" (610) 4.04 (1.83) 90° x 24" 90° elbows O M O R NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-9SR-P 07C-SW-9SR-P 1.05" (27) 6" (152) 7.25" (184) 0.27 (0.1) □ 1" SW 10A-SW-9SR-P 10C-SW-9SR-P 1.32" (33) 6" (152) 7.25" (184) 0.33 (0.2) □ 1-1⁄4" SW 12A-SW-9SR-P 12C-SW-9SR-P 1.66" (42) 6" (152) 7.25" (184) 0.46 (0.2) □ 1-1⁄ 2" SW 15A-SW-9SR-P 15C-SW-9SR-P 1.90" (48) 6" (152) 8.25" (210) 0.68 (0.3) □ 2" SW 20A-SW-9SR-P 20C-SW-9SR-P 2.37" (60) 6" (152) 9.50" (241) 0.87 (0.4) □ 3" SW 30A-SW-90-P 30C-SW-90-P 3.50" (89) 6" (152) 12.00" (305) 1.54 (0.7) IPS 90° STANDARD RADIUS ELBOWS Champion Fiberglass IPS (SW, MW and HW) Standard Radius Elbows are available in 11-1/4°, 22-1/2°, 30°, 45° and 90° bends. Chart shown is for 90° standard radius bends. Please contact Champion Fiberglass for additional information regarding pricing, weights, dimensions and item numbers for elbows other than 90°. ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 23Elbows (IPS) cont.IPS NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-92-P 07C-SW-92-P 1.05" (27) 6" (152) 36" (914) 0.96 (0.44) □ 1" SW 10A-SW-92-P 10C-SW-92-P 1.32" (33) 6" (152) 36" (914) 1.08 (0.49) □ 1-1⁄4" SW 12A-SW-92-P 12C-SW-92-P 1.66" (42) 6" (152) 36" (914) 1.30 (0.59) □ 1-1⁄ 2" SW 15A-SW-92-P 15C-SW-92-P 1.90" (48) 6" (152) 36" (914) 1.87 (0.85) □ 2" SW 20A-SW-92-P 20C-SW-92-P 2.37" (60) 6" (152) 36" (914) 2.15 (0.98) □ 2-1⁄ 2" SW 25A-SW-92-P 25C-SW-92-P 2.88" (73) 6" (152) 36" (914) 2.61 (1.19) □ 3" SW 30A-SW-92-P 30C-SW-92-P 3.50" (89) 6" (152) 36" (914) 3.40 (1.54) □ 4" SW 40A-SW-92-P 40C-SW-92-P 4.46" (113) 6" (152) 36" (914) 4.08 (1.85) □ 4" HW 40A-HW-92-P 40C-HW-92-P 4.51" (115) 6" (152) 36" (914) 5.50 (2.50) □ 5" SW 50A-SW-92-P 50C-SW-92-P 5.52" (140) 6" (152) 36" (914) 5.14 (2.34) □ 5" MW 50A-MW-92-P 50C-MW-92-P 5.57" (141) 6" (152) 36" (914) 6.85 (3.08) □ 5" HW 50A-HW-92-P 50C-HW-92-P 5.60" (142) 6" (152) 36" (914) 7.54 (3.42) □ 6" SW 60A-SW-92-P 60C-SW-92-P 6.58" (167) 6" (152) 36" (914) 5.71 (2.57) □ 6" MW 60A-MW-92-P 60C-MW-92-P 6.63" (168) 6" (152) 36" (914) 8.11 (3.65) □ 6" HW 60A-HW-92-P 60C-HW-92-P 6.66" (169) 6" (152) 36" (914) 9.31 (4.19) 90° x 36" 90° x 60" 90° x 48" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-93-P 07C-SW-93-P 1.05" (27) 6" (152) 48" (1,219) 1.36 (0.62) □ 1" SW 10A-SW-93-P 10C-SW-93-P 1.32" (33) 6" (152) 48" (1,219) 1.52 (0.69) □ 1-1⁄4" SW 12A-SW-93-P 12C-SW-93-P 1.66" (42) 6" (152) 48" (1,219) 1.84 (0.84) □ 1-1⁄ 2" SW 15A-SW-93-P 15C-SW-93-P 1.90" (48) 6" (152) 48" (1,219) 2.64 (1.20) □ 2" SW 20A-SW-93-P 20C-SW-93-P 2.37" (60) 6" (152) 48" (1,219) 3.04 (1.38) □ 2-1⁄ 2" SW 25A-SW-93-P 25C-SW-93-P 2.88" (73) 6" (152) 48" (1,219) 3.68 (1.67) □ 3" SW 30A-SW-93-P 30C-SW-93-P 3.50" (89) 6" (152) 48" (1,219) 4.80 (2.18) □ 4" SW 40A-SW-93-P 40C-SW-93-P 4.46" (113) 6" (152) 48" (1,219) 5.76 (2.62) □ 4" HW 40A-HW-93-P 40C-HW-93-P 4.51" (114) 6" (152) 48" (1,219) 7.76 (3.52) □ 5" SW 50A-SW-93-P 50C-SW-93-P 5.52" (140) 6" (152) 48" (1,219) 7.20 (3.27) □ 5" MW 50A-MW-93-P 50C-MW-93-P 5.57" (141) 6" (152) 48" (1,219) 9.60 (4.36) □ 5" HW 50A-HW-93-P 50C-HW-93-P 5.60" (142) 6" (152) 48" (1,219) 10.40 (4.72) □ 6" SW 60A-SW-93-P 60C-SW-93-P 6.58" (167) 6" (152) 48" (1,219) 8.64 (3.92) □ 6" MW 60A-MW-93-P 60C-MW-93-P 6.63" (168) 6" (152) 48" (1,219) 11.52 (5.23) □ 6" HW 60A-HW-93-P 60C-HW-93-P 6.66" (169) 6" (152) 48" (1,219) 12.67 (5.75) NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-94-P 07C-SW-94-P 1.05" (27) 6" (152) 60" (1,524) 1.50 (0.68) □ 1" SW 10A-SW-94-P 10C-SW-94-P 1.32" (33) 6" (152) 60" (1,524) 1.68 (0.76) □ 1-1⁄4" SW 12A-SW-94-P 12C-SW-94-P 1.66" (42) 6" (152) 60" (1,524) 2.03 (0.92) □ 1-1⁄ 2" SW 15A-SW-94-P 15C-SW-94-P 1.90" (48) 6" (152) 60" (1,524) 2.92 (1.33) □ 2" SW 20A-SW-94-P 20C-SW-94-P 2.37" (60) 6" (152) 60" (1,524) 3.36 (1.53) □ 2-1⁄ 2" SW 25A-SW-94-P 25C-SW-94-P 2.88" (73) 6" (152) 60" (1,524) 4.06 (1.84) □ 3" SW 30A-SW-94-P 30C-SW-94-P 3.50" (89) 6" (152) 60" (1,524) 5.30 (2.41) □ 4" SW 40A-SW-94-P 40C-SW-94-P 4.46" (113) 6" (152) 60" (1,524) 6.36 (2.89) □ 4" HW 40A-HW-94-P 40C-HW-94-P 4.51" (115) 6" (152) 60" (1,524) 8.57 (3.89) □ 5" SW 50A-SW-94-P 50C-SW-94-P 5.52" (140) 6" (152) 60" (1,524) 7.95 (3.61) □ 5" MW 50A-MW-94-P 50C-MW-94-P 5.57" (141) 6" (152) 60" (1,524) 10.60 (4.81) □ 5" HW 50A-HW-94-P 50C-HW-94-P 5.60" (142) 6" (152) 60" (1,524) 11.48 (5.21) □ 6" SW 60A-SW-94-P 60C-SW-94-P 6.58" (167) 6" (152) 60" (1,524) 8.83 (4.01) □ 6" MW 60A-MW-94-P 60C-MW-94-P 6.63" (168) 6" (152) 60" (1,524) 12.54 (5.69) □ 6" HW 60A-HW-94-P 60C-HW-94-P 6.66" (169) 6" (152) 60" (1,524) 14.40 (6.54) ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com24 // Champion Duct®Elbows (IPS) cont. IPS 45° x 12" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-80-P 07C-SW-80-P 1.05" (27) 6" (152) 12" (305) 0.30 (0.14) □ 1" SW 10A-SW-80-P 10C-SW-80-P 1.32" (33) 6" (152) 12" (305) 0.33 (0.15) □ 1-1⁄4" SW 12A-SW-80-P 12C-SW-80-P 1.66" (42) 6" (152) 12" (305) 0.40 (0.18) □ 1-1⁄ 2" SW 15A-SW-80-P 15C-SW-80-P 1.90" (48) 6" (152) 12" (305) 0.58 (0.26) □ 2" SW 20A-SW-80-P 20C-SW-80-P 2.37" (60) 6" (152) 12" (305) 0.67 (0.30) □ 2-1⁄ 2" SW 25A-SW-80-P 25C-SW-80-P 2.88" (73) 6" (152) 12" (305) 0.81 (0.37) □ 3" SW 30A-SW-80-P 30C-SW-80-P 3.50" (89) 6" (152) 12" (305) 1.07 (0.49) NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-81-P 07C-SW-81-P 1.05" (27) 6" (152) 24" (610) 0.43 (0.20) □ 1" SW 10A-SW-81-P 10C-SW-81-P 1.32" (33) 6" (152) 24" (610) 0.48 (0.22) □ 1-1⁄4" SW 12A-SW-81-P 12C-SW-81-P 1.66" (42) 6" (152) 24" (610) 0.58 (0.26) □ 1-1⁄ 2" SW 15A-SW-81-P 15C-SW-81-P 1.90" (48) 6" (152) 24" (610) 0.83 (0.38) □ 2" SW 20A-SW-81-P 20C-SW-81-P 2.37" (60) 6" (152) 24" (610) 0.95 (0.43) □ 2-1⁄ 2" SW 25A-SW-81-P 25C-SW-81-P 2.88" (73) 6" (152) 24" (610) 1.15 (0.52) □ 3" SW 30A-SW-81-P 30C-SW-81-P 3.50" (89) 6" (152) 24" (610) 1.96 (0.89) □ 4" SW 40A-SW-81-P 40C-SW-81-P 4.46" (113) 6" (152) 24" (610) 2.35 (1.07) □ 4" HW 40A-HW-81-P 40C-HW-81-P 4.51" (114) 6" (152) 24" (610) 3.17 (1.44) 45° x 24" 45° elbows NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-82-P 07C-SW-82-P 1.05" (27) 6" (152) 36" (914) 0.57 (0.26) □ 1" SW 10A-SW-82-P 10C-SW-82-P 1.32" (33) 6" (152) 36" (914) 0.63 (0.29) □ 1-1⁄4" SW 12A-SW-82-P 12C-SW-82-P 1.66" (42) 6" (152) 36" (914) 0.77 (0.35) □ 1-1⁄ 2" SW 15A-SW-82-P 15C-SW-82-P 1.90" (48) 6" (152) 36" (914) 1.10 (0.50) □ 2" SW 20A-SW-82-P 20C-SW-82-P 2.37" (60) 6" (152) 36" (914) 1.27 (0.58) □ 2-1⁄ 2" SW 25A-SW-82-P 25C-SW-82-P 2.88" (73) 6" (152) 36" (914) 1.53 (0.70) □ 3" SW 30A-SW-82-P 30C-SW-82-P 3.50" (89) 6" (152) 36" (914) 2.00 (0.91) □ 4" SW 40A-SW-82-P 40C-SW-82-P 4.46" (113) 6" (152) 36" (914) 2.40 (1.09) □ 4" HW 40A-HW-82-P 40C-HW-82-P 4.50" (114) 6" (152) 36" (914) 3.23 (1.47) □ 5" SW 50A-SW-82-P 50C-SW-82-P 5.52" (140) 6" (152) 36" (914) 3.00 (1.36) □ 5" MW 50A-MW-82-P 50C-MW-82-P 5.57" (141) 6" (152) 36" (914) 4.00 (1.81) □ 5" HW 50A-HW-82-P 50C-HW-82-P 5.60" (152) 6" (152) 36" (914) 4.39 (2.00) □ 6" SW 60A-SW-82-P 60C-SW-82-P 6.58" (167) 6" (152) 36" (914) 3.33 (1.51) □ 6" MW 60A-MW-82-P 60C-MW-82-P 6.63" (168) 6" (152) 36" (914) 4.73 (2.15) □ 6" HW 60A-HW-82-P 60C-HW-82-P 6.66" (169) 6" (152) 36" (914) 5.43 (2.46) 45° x 36" O M O R ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 25Elbows (IPS) cont.IPS 45° x 48" 45° x 60" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-83-P 07C-SW-83-P 1.05" (27) 6" (152) 48" (1,219) 0.69 (0.31) □ 1" SW 10A-SW-83-P 10C-SW-83-P 1.32" (33) 6" (152) 48" (1,219) 0.78 (0.35) □ 1-1⁄4" SW 12A-SW-83-P 12C-SW-83-P 1.66" (42) 6" (152) 48" (1,219) 0.94 (0.43) □ 1-1⁄ 2" SW 15A-SW-83-P 15C-SW-83-P 1.90" (48) 6" (152) 48" (1,219) 1.35 (0.61) □ 2" SW 20A-SW-83-P 20C-SW-83-P 2.37" (60) 6" (152) 48" (1,219) 1.55 (0.70) □ 2-1⁄ 2" SW 25A-SW-83-P 25C-SW-83-P 2.88" (73) 6" (152) 48" (1,219) 1.88 (0.85) □ 3" SW 30A-SW-83-P 30C-SW-83-P 3.50" (89) 6" (152) 48" (1,219) 2.45 (1.11) □ 4" SW 40A-SW-83-P 40C-SW-83-P 4.46" (113) 6" (152) 48" (1,219) 2.94 (1.34) □ 4" HW 40A-HW-83-P 40C-HW-83-P 4.51" (114) 6" (152) 48" (1,219) 3.96 (1.80) □ 5" SW 50A-SW-83-P 50C-SW-83-P 5.52" (140) 6" (152) 48" (1,219) 3.68 (1.67) □ 5" MW 50A-MW-83-P 50C-MW-83-P 5.57" (141) 6" (152) 48" (1,219) 4.90 (2.23) □ 5" HW 50A-HW-83-P 50C-HW-83-P 5.60" (142) 6" (152) 48" (1,219) 5.31 (2.41) □ 6" SW 60A-SW-83-P 60C-SW-83-P 6.58" (167) 6" (152) 48" (1,219) 4.09 (1.86) □ 6" MW 60A-MW-83-P 60C-MW-83-P 6.63" (168) 6" (152) 48" (1,219) 5.80 (2.63) □ 6" HW 60A-HW-83-P 60C-HW-83-P 6.66" (169) 6" (152) 48" (1,219) 6.66 (3.02) NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-84-P 07C-SW-84-P 1.05" (27) 6" (152) 60" (1,524) 0.85 (0.39) □ 1" SW 10A-SW-84-P 10C-SW-84-P 1.32" (33) 6" (152) 60" (1,524) 0.95 (0.43) □ 1-1⁄4" SW 12A-SW-84-P 12C-SW-84-P 1.66" (42) 6" (152) 60" (1,524) 1.15 (0.52) □ 1-1⁄ 2" SW 15A-SW-84-P 15C-SW-84-P 1.90" (48) 6" (152) 60" (1,524) 1.65 (0.75) □ 2" SW 20A-SW-84-P 20C-SW-84-P 2.37" (60) 6" (152) 60" (1,524) 1.90 (0.86) □ 2-1⁄ 2" SW 25A-SW-84-P 25C-SW-84-P 2.88" (73) 6" (152) 60" (1,524) 2.30 (1.04) □ 3" SW 30A-SW-84-P 30C-SW-84-P 3.50" (89) 6" (152) 60" (1,524) 3.00 (1.36) □ 4" SW 40A-SW-84-P 40C-SW-84-P 4.46" (113) 6" (152) 60" (1,524) 3.60 (1.63) □ 4" HW 40A-HW-84-P 40C-HW-84-P 4.51" (115) 6" (152) 60" (1,524) 4.85 (2.20) □ 5" SW 50A-SW-84-P 50C-SW-84-P 5.52" (140) 6" (152) 60" (1,524) 4.50 (2.04) □ 5" MW 50A-MW-84-P 50C-MW-84-P 5.57" (141) 6" (152) 60" (1,524) 6.00 (2.72) □ 5" HW 50A-HW-84-P 50C-HW-84-P 5.60" (142) 6" (152) 60" (1,524) 6.50 (2.95) □ 6" SW 60A-SW-84-P 60C-SW-84-P 6.58" (167) 6" (152) 60" (1,524) 5.00 (2.27) □ 6" MW 60A-MW-84-P 60C-MW-84-P 6.63" (168) 6" (152) 60" (1,524) 7.10 (3.22) □ 6" HW 60A-HW-84-P 60C-HW-84-P 6.66" (169) 6" (152) 60" (1,524) 8.15 (3.70) ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com26 // Champion Duct®Elbows (IPS) cont. IPS 30° x 12" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-70-P 07C-SW-70-P 1.05" (27) 6" (152) 12" (305) 0.27 (0.12) □ 1" SW 10A-SW-70-P 10C-SW-70-P 1.32" (33) 6" (152) 12" (305) 0.30 (0.14) □ 1-1⁄4" SW 12A-SW-70-P 12C-SW-70-P 1.66" (42) 6" (152) 12" (305) 0.36 (0.16) □ 1-1⁄ 2" SW 15A-SW-70-P 15C-SW-70-P 1.90" (48) 6" (152) 12" (305) 0.52 (0.24) □ 2" SW 20A-SW-70-P 20C-SW-70-P 2.37" (60) 6" (152) 12" (305) 0.60 (0.27) □ 2-1⁄ 2" SW 25A-SW-70-P 25C-SW-70-P 2.88" (73) 6" (152) 12" (305) 0.73 (0.33) □ 3" SW 30A-SW-70-P 30C-SW-70-P 3.50" (89) 6" (152) 12" (305) 0.91 (0.41) 30° elbows NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-71-P 07C-SW-71-P 1.05" (27) 6" (152) 24" (610) 0.34 (0.15) □ 1" SW 10A-SW-71-P 10C-SW-71-P 1.32" (33) 6" (152) 24" (610) 0.38 (0.17) □ 1-1⁄4" SW 12A-SW-71-P 12C-SW-71-P 1.66" (42) 6" (152) 24" (610) 0.46 (0.21) □ 1-1⁄ 2" SW 15A-SW-71-P 15C-SW-71-P 1.90" (48) 6" (152) 24" (610) 0.66 (0.30) □ 2" SW 20A-SW-71-P 20C-SW-71-P 2.37" (60) 6" (152) 24" (610) 0.76 (0.35) □ 2-1⁄ 2" SW 25A-SW-71-P 25C-SW-71-P 2.88" (73) 6" (152) 24" (610) 0.92 (0.42) □ 3" SW 30A-SW-71-P 30C-SW-71-P 3.50" (89) 6" (152) 24" (610) 1.20 (0.54) □ 4" SW 40A-SW-71-P 40C-SW-71-P 4.46" (113) 6" (152) 24" (610) 1.44 (0.65) □ 4" HW 40A-HW-71-P 40C-HW-71-P 4.51" (114) 6" (152) 24" (610) 1.94 (0.88) 30° x 24" M O O R 30° x 36" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-72-P 07C-SW-72-P 1.05" (27) 6" (152) 36" (914) 0.43 (0.15) □ 1" SW 10A-SW-72-P 10C-SW-72-P 1.32" (33) 6" (152) 36" (914) 0.48 (0.17) □ 1-1⁄4" SW 12A-SW-72-P 12C-SW-72-P 1.66" (42) 6" (152) 36" (914) 0.58 (0.21) □ 1-1⁄ 2" SW 15A-SW-72-P 15C-SW-72-P 1.90" (48) 6" (152) 36" (914) 0.83 (0.30) □ 2" SW 20A-SW-72-P 20C-SW-72-P 2.37" (60) 6" (152) 36" (914) 0.95 (0.50) □ 2-1⁄ 2" SW 25A-SW-72-P 25C-SW-72-P 2.88" (73) 6" (152) 36" (914) 1.15 (0.42) □ 3" SW 30A-SW-72-P 30C-SW-72-P 3.50" (89) 6" (152) 36" (914) 1.50 (0.77) □ 4" SW 40A-SW-72-P 40C-SW-72-P 4.46" (113) 6" (152) 36" (914) 1.80 (0.77) □ 4" HW 40A-HW-72-P 40C-HW-72-P 4.51" (115) 6" (152) 36" (914) 2.43 (0.95) □ 5" SW 50A-SW-72-P 50C-SW-72-P 5.52" (140) 6" (152) 36" (914) 2.25 (1.02) □ 5" MW 50A-MW-72-P 50C-MW-72-P 5.57" (141) 6" (152) 36" (914) 3.00 (1.36) □ 5" HW 50A-HW-72-P 50C-HW-72-P 5.60" (152) 6" (152) 36" (914) 3.31 (1.50) □ 6" SW 60A-SW-72-P 60C-SW-72-P 6.58" (167) 6" (152) 36" (914) 2.50 (1.14) □ 6" MW 60A-MW-72-P 60C-MW-72-P 6.63" (168) 6" (152) 36" (914) 3.56 (1.62) □ 6" HW 60A-HW-72-P 60C-HW-72-P 6.66" (169) 6" (152) 36" (914) 4.08 (1.85) ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 27Elbows (IPS) cont.IPS NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-73-P 07C-SW-73-P 1.05" (27) 6" (152) 48" (1,219) 0.52 (0.24) □ 1" SW 10A-SW-73-P 10C-SW-73-P 1.32" (33) 6" (152) 48" (1,219) 0.59 (0.27) □ 1-1⁄4" SW 12A-SW-73-P 12C-SW-73-P 1.66" (42) 6" (152) 48" (1,219) 0.71 (0.32) □ 1-1⁄ 2" SW 15A-SW-73-P 15C-SW-73-P 1.90" (48) 6" (152) 48" (1,219) 1.02 (0.46) □ 2" SW 20A-SW-73-P 20C-SW-73-P 2.37" (60) 6" (152) 48" (1,219) 1.17 (0.53) □ 2-1⁄ 2" SW 25A-SW-73-P 25C-SW-73-P 2.88" (73) 6" (152) 48" (1,219) 1.42 (0.65) □ 3" SW 30A-SW-73-P 30C-SW-73-P 3.50" (89) 6" (152) 48" (1,219) 1.85 (0.84) □ 4" SW 40A-SW-73-P 40C-SW-73-P 4.46" (113) 6" (152) 48" (1,219) 2.22 (1.01) □ 4" HW 40A-HW-73-P 40C-HW-73-P 4.51" (114) 6" (152) 48" (1,219) 2.99 (1.36) □ 5" SW 50A-SW-73-P 50C-SW-73-P 5.52" (140) 6" (152) 48" (1,219) 2.78 (1.26) □ 5" MW 50A-MW-73-P 50C-MW-73-P 5.57" (141) 6" (152) 48" (1,219) 3.70 (1.68) □ 5" HW 50A-HW-73-P 50C-HW-73-P 5.60" (142) 6" (152) 48" (1,219) 4.01 (1.82) □ 6" SW 60A-SW-73-P 60C-SW-73-P 6.58" (167) 6" (152) 48" (1,219) 3.09 (1.40) □ 6" MW 60A-MW-73-P 60C-MW-73-P 6.63" (168) 6" (152) 48" (1,219) 4.38 (1.99) □ 6" HW 60A-HW-73-P 60C-HW-73-P 6.66" (169) 6" (152) 48" (1,219) 5.03 (2.28) 30° x 48" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-74-P 07C-SW-74-P 1.05" (27) 6" (152) 60" (1,524) 0.61 (0.28) □ 1" SW 10A-SW-74-P 10C-SW-74-P 1.32" (33) 6" (152) 60" (1,524) 0.68 (0.31) □ 1-1⁄4" SW 12A-SW-74-P 12C-SW-74-P 1.66" (42) 6" (152) 60" (1,524) 0.82 (0.37) □ 1-1⁄ 2" SW 15A-SW-74-P 15C-SW-74-P 1.90" (48) 6" (152) 60" (1,524) 1.18 (0.54) □ 2" SW 20A-SW-74-P 20C-SW-74-P 2.37" (60) 6" (152) 60" (1,524) 1.36 (0.62) □ 2-1⁄ 2" SW 25A-SW-74-P 25C-SW-74-P 2.88" (73) 6" (152) 60" (1,524) 1.65 (0.75) □ 3" SW 30A-SW-74-P 30C-SW-74-P 3.50" (89) 6" (152) 60" (1,524) 2.15 (0.98) □ 4" SW 40A-SW-74-P 40C-SW-74-P 4.46" (113) 6" (152) 60" (1,524) 2.58 (1.17) □ 4" HW 40A-HW-74-P 40C-HW-74-P 4.51" (115) 6" (152) 60" (1,524) 3.48 (1.58) □ 5" SW 50A-SW-74-P 50C-SW-74-P 5.52" (140) 6" (152) 60" (1,524) 3.23 (1.47) □ 5" MW 50A-MW-74-P 50C-MW-74-P 5.57" (141) 6" (152) 60" (1,524) 4.30 (1.95) □ 5" HW 50A-HW-74-P 50C-HW-74-P 5.60" (142) 6" (152) 60" (1,524) 4.66 (2.12) □ 6" SW 60A-SW-74-P 60C-SW-74-P 6.58" (167) 6" (152) 60" (1,524) 3.58 (1.63) □ 6" MW 60A-MW-74-P 60C-MW-74-P 6.63" (168) 6" (152) 60" (1,524) 5.09 (2.31) □ 6" HW 60A-HW-74-P 60C-HW-74-P 6.66" (169) 6" (152) 60" (1,524) 5.84 (2.65) 30° x 60" ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com28 // Champion Duct®Elbows (IPS) cont. IPS 22-1/2° x 12" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-60-P 07C-SW-60-P 1.05" (27) 6" (152) 12" (305) 0.24 (0.11) □ 1" SW 10A-SW-60-P 10C-SW-60-P 1.32" (33) 6" (152) 12" (305) 0.27 (0.12) □ 1-1⁄4" SW 12A-SW-60-P 12C-SW-60-P 1.66" (42) 6" (152) 12" (305) 0.33 (0.15) □ 1-1⁄ 2" SW 15A-SW-60-P 15C-SW-60-P 1.90" (48) 6" (152) 12" (305) 0.47 (0.21) □ 2" SW 20A-SW-60-P 20C-SW-60-P 2.37" (60) 6" (152) 12" (305) 0.54 (0.25) □ 2-1⁄ 2" SW 25A-SW-60-P 25C-SW-60-P 2.88" (73) 6" (152) 12" (305) 0.65 (0.30) □ 3" SW 30A-SW-60-P 30C-SW-60-P 3.50" (89) 6" (152) 12" (305) 0.84 (0.38) NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-61-P 07C-SW-61-P 1.05" (27) 6" (152) 24" (610) 0.30 (0.14) □ 1" SW 10A-SW-61-P 10C-SW-61-P 1.32" (33) 6" (152) 24" (610) 0.33 (0.15) □ 1-1⁄4" SW 12A-SW-61-P 12C-SW-61-P 1.66" (42) 6" (152) 24" (610) 0.40 (0.18) □ 1-1⁄ 2" SW 15A-SW-61-P 15C-SW-61-P 1.90" (48) 6" (152) 24" (610) 0.58 (0.26) □ 2" SW 20A-SW-61-P 20C-SW-61-P 2.37" (60) 6" (152) 24" (610) 0.67 (0.30) □ 2-1⁄ 2" SW 25A-SW-61-P 25C-SW-61-P 2.88" (73) 6" (152) 24" (610) 0.81 (0.37) □ 3" SW 30A-SW-61-P 30C-SW-61-P 3.50" (89) 6" (152) 24" (610) 1.06 (0.48) □ 4" SW 40A-SW-61-P 40C-SW-61-P 4.46" (113) 6" (152) 24" (610) 1.27 (0.58) □ 4" HW 40A-HW-61-P 40C-HW-61-P 4.51" (114) 6" (152) 24" (610) 1.71 (0.78) 22-1/2° x 24" 22-1/2° x 36" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-62-P 07C-SW-62-P 1.05" (27) 6" (152) 36" (914) 0.35 (0.16) □ 1" SW 10A-SW-62-P 10C-SW-62-P 1.32" (33) 6" (152) 36" (914) 0.40 (0.18) □ 1-1⁄4" SW 12A-SW-62-P 12C-SW-62-P 1.66" (42) 6" (152) 36" (914) 0.48 (0.22) □ 1-1⁄ 2" SW 15A-SW-62-P 15C-SW-62-P 1.90" (48) 6" (152) 36" (914) 0.69 (0.31) □ 2" SW 20A-SW-62-P 20C-SW-62-P 2.37" (60) 6" (152) 36" (914) 0.79 (0.36) □ 2-1⁄ 2" SW 25A-SW-62-P 25C-SW-62-P 2.88" (73) 6" (152) 36" (914) 0.96 (0.44) □ 3" SW 30A-SW-62-P 30C-SW-62-P 3.50" (89) 6" (152) 36" (914) 1.25 (0.57) □ 4" SW 40A-SW-62-P 40C-SW-62-P 4.46" (113) 6" (152) 36" (914) 1.50 (0.68) □ 4" HW 40A-HW-62-P 40C-HW-62-P 4.51" (114) 6" (152) 36" (914) 2.02 (0.91) □ 5" SW 50A-SW-62-P 50C-SW-62-P 5.52" (140) 6" (152) 36" (914) 1.88 (0.85) □ 5" MW 50A-MW-62-P 50C-MW-62-P 5.57" (141) 6" (152) 36" (914) 2.50 (1.14) □ 5" HW 50A-HW-62-P 50C-HW-62-P 5.60" (152) 6" (152) 36" (914) 2.75 (1.25) □ 6" SW 60A-SW-62-P 60C-SW-62-P 6.58" (167) 6" (152) 36" (914) 2.08 (0.94) □ 6" MW 60A-MW-62-P 60C-MW-62-P 6.63" (168) 6" (152) 36" (914) 2.96 (1.34) □ 6" HW 60A-HW-62-P 60C-HW-62-P 6.66" (169) 6" (152) 36" (914) 3.40 (1.54) 22-1/2° elbows M O O R ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 29Elbows (IPS) cont.IPS 22-1/2° x 48" 22-1/2° x 60" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-63-P 07C-SW-63-P 1.05" (27) 6" (152) 48" (1,219) 0.43 (0.20) □ 1" SW 10A-SW-63-P 10C-SW-63-P 1.32" (33) 6" (152) 48" (1,219) 0.48 (0.22) □ 1-1⁄4" SW 12A-SW-63-P 12C-SW-63-P 1.66" (42) 6" (152) 48" (1,219) 0.58 (0.26) □ 1-1/2" SW 15A-SW-63-P 15C-SW-63-P 1.90" (48) 6" (152) 48" (1,219) 0.83 (0.38) □ 2" SW 20A-SW-63-P 20C-SW-63-P 2.37" (60) 6" (152) 48" (1,219) 0.95 (0.43) □ 2-1⁄ 2" SW 25A-SW-63-P 25C-SW-63-P 2.88" (73) 6" (152) 48" (1,219) 1.15 (0.52) □ 3" SW 30A-SW-63-P 30C-SW-63-P 3.50" (89) 6" (152) 48" (1,219) 1.50 (0.68) □ 4" SW 40A-SW-63-P 40C-SW-63-P 4.46" (113) 6" (152) 48" (1,219) 1.80 (0.82) □ 4" HW 40A-HW-63-P 40C-HW-63-P 4.51" (114) 6" (152) 48" (1,219) 2.43 (1.10) □ 5" SW 50A-SW-63-P 50C-SW-63-P 5.52" (140) 6" (152) 48" (1,219) 2.25 (1.02) □ 5" MW 50A-MW-63-P 50C-MW-63-P 5.57" (141) 6" (152) 48" (1,219) 3.00 (1.36) □ 5" HW 50A-HW-63-P 50C-HW-63-P 5.60" (142) 6" (152) 48" (1,219) 3.25 (1.48) □ 6" SW 60A-SW-63-P 60C-SW-63-P 6.58" (167) 6" (152) 48" (1,219) 2.00 (0.91) □ 6" MW 60A-MW-63-P 60C-MW-63-P 6.63" (168) 6" (152) 48" (1,219) 2.84 (1.29) □ 6" HW 60A-HW-63-P 60C-HW-63-P 6.66" (170) 6" (152) 48" (1,219) 3.26 (1.48) NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-64-P 07C-SW-64-P 1.05" (27) 6" (152) 60" (1,524) 0.50 (0.23) □ 1" SW 10A-SW-64-P 10C-SW-64-P 1.32" (33) 6" (152) 60" (1,524) 0.55 (0.25) □ 1-1⁄4" SW 12A-SW-64-P 12C-SW-64-P 1.66" (42) 6" (152) 60" (1,524) 0.67 (0.30) □ 1-1⁄ 2" SW 15A-SW-64-P 15C-SW-64-P 1.90" (48) 6" (152) 60" (1,524) 0.96 (0.44) □ 2" SW 20A-SW-64-P 20C-SW-64-P 2.37" (60) 6" (152) 60" (1,524) 1.11 (0.50) □ 2-1⁄ 2" SW 25A-SW-64-P 25C-SW-64-P 2.88" (73) 6" (152) 60" (1,524) 1.34 (0.61) □ 3" SW 30A-SW-64-P 30C-SW-64-P 3.50" (89) 6" (152) 60" (1,524) 1.75 (0.80) □ 4" SW 40A-SW-64-P 40C-SW-64-P 4.46" (113) 6" (152) 60" (1,524) 2.10 (0.95) □ 4" HW 40A-HW-64-P 40C-HW-64-P 4.51" (115) 6" (152) 60" (1,524) 2.83 (1.29) □ 5" SW 50A-SW-64-P 50C-SW-64-P 5.52" (140) 6" (152) 60" (1,524) 2.63 (1.19) □ 5" MW 50A-MW-64-P 50C-MW-64-P 5.57" (141) 6" (152) 60" (1,524) 3.50 (1.59) □ 5" HW 50A-HW-64-P 50C-HW-64-P 5.60" (142) 6" (152) 60" (1,524) 3.79 (1.72) □ 6" SW 60A-SW-64-P 60C-SW-64-P 6.58" (167) 6" (152) 60" (1,524) 2.92 (1.33) □ 6" MW 60A-MW-64-P 60C-MW-64-P 6.63" (168) 6" (152) 60" (1,524) 4.14 (1.88) □ 6" HW 60A-HW-64-P 60C-HW-64-P 6.66" (170) 6" (152) 60" (1,524) 4.75 (2.16) ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com30 // Champion Duct®Elbows (IPS) cont. IPS 11-1/4° x 12" 11-1/4° x 24" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-50-P 07C-SW-50-P 1.05" (27) 6" (152) 12" (305) 0.20 (0.09) □ 1" SW 10A-SW-50-P 10C-SW-50-P 1.32" (33) 6" (152) 12" (305) 0.22 (0.10) □ 1-1⁄4" SW 12A-SW-50-P 12C-SW-50-P 1.66" (42) 6" (152) 12" (305) 0.27 (0.12) □ 1-1⁄ 2" SW 15A-SW-50-P 15C-SW-50-P 1.90" (48) 6" (152) 12" (305) 0.39 (0.18) □ 2" SW 20A-SW-50-P 20C-SW-50-P 2.37" (60) 6" (152) 12" (305) 0.44 (0.20) □ 2-1⁄ 2" SW 25A-SW-50-P 25C-SW-50-P 2.88" (73) 6" (152) 12" (305) 0.54 (0.25) □ 3" SW 30A-SW-50-P 30C-SW-50-P 3.50" (89) 6" (152) 12" (305) 0.72 (0.33) NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-51-P 07C-SW-51-P 1.05" (27) 6" (152) 24" (610) 0.24 (0.11) □ 1" SW 10A-SW-51-P 10C-SW-51-P 1.32" (33) 6" (152) 24" (610) 0.27 (0.12) □ 1-1⁄4" SW 12A-SW-51-P 12C-SW-51-P 1.66" (42) 6" (152) 24" (610) 0.33 (0.15) □ 1-1⁄ 2" SW 15A-SW-51-P 15C-SW-51-P 1.90" (48) 6" (152) 24" (610) 0.47 (0.21) □ 2" SW 20A-SW-51-P 20C-SW-51-P 2.37" (60) 6" (152) 24" (610) 0.54 (0.25) □ 2-1⁄ 2" SW 25A-SW-51-P 25C-SW-51-P 2.88" (73) 6" (152) 24" (610) 0.65 (0.30) □ 3" SW 30A-SW-51-P 30C-SW-51-P 3.50" (89) 6" (152) 24" (610) 0.85 (0.38) □ 4" SW 40A-SW-51-P 40C-SW-51-P 4.46" (113) 6" (152) 24" (610) 1.02 (0.46) □ 4" HW 40A-HW-51-P 40C-HW-51-P 4.51" (114) 6" (152) 24" (610) 1.37 (0.61) 11-1/4° elbows 11-1/4° x 36" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-52-P 07C-SW-52-P 1.05" (27) 6" (152) 36" (914) 0.27 (0.12) □ 1" SW 10A-SW-52-P 10C-SW-52-P 1.32" (33) 6" (152) 36" (914) 0.30 (0.14) □ 1-1⁄4" SW 12A-SW-52-P 12C-SW-52-P 1.66" (42) 6" (152) 36" (914) 0.36 (0.16) □ 1-1⁄ 2" SW 15A-SW-52-P 15C-SW-52-P 1.90" (48) 6" (152) 36" (914) 0.52 (0.24) □ 2" SW 20A-SW-52-P 20C-SW-52-P 2.37" (60) 6" (152) 36" (914) 0.60 (0.27) □ 2-1⁄ 2" SW 25A-SW-52-P 25C-SW-52-P 2.88" (73) 6" (152) 36" (914) 0.73 (0.33) □ 3" SW 30A-SW-52-P 30C-SW-52-P 3.50" (89) 6" (152) 36" (914) 0.95 (0.43) □ 4" SW 40A-SW-52-P 40C-SW-52-P 4.46" (113) 6" (152) 36" (914) 1.14 (0.52) □ 4" HW 40A-HW-52-P 40C-HW-52-P 4.51" (114) 6" (152) 36" (914) 1.54 (0.70) □ 5" SW 50A-SW-52-P 50C-SW-52-P 5.52" (140) 6" (152) 36" (914) 1.43 (0.65) □ 5" MW 50A-MW-52-P 50C-MW-52-P 5.57" (141) 6" (152) 36" (914) 1.90 (0.86) □ 5" HW 50A-HW-52-P 50C-HW-52-P 5.60" (152) 6" (152) 36" (914) 2.10 (0.95) □ 6" SW 60A-SW-52-P 60C-SW-52-P 6.58" (167) 6" (152) 36" (914) 1.59 (0.72) □ 6" MW 60A-MW-52-P 60C-MW-52-P 6.63" (168) 6" (152) 36" (914) 2.25 (1.02) □ 6" HW 60A-HW-52-P 60C-HW-52-P 6.66" (169) 6" (152) 36" (914) 2.59 (1.17) M O O R ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 31Elbows (IPS) cont.IPS 11-1/4° x 48" NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-53-P 07C-SW-53-P 1.05" (27) 6" (152) 48" (1,219) 0.31 (0.14) □ 1" SW 10A-SW-53-P 10C-SW-53-P 1.32" (33) 6" (152) 48" (1,219) 0.35 (0.16) □ 1-1⁄4" SW 12A-SW-53-P 12C-SW-53-P 1.66" (42) 6" (152) 48" (1,219) 0.42 (0.19) □ 1-1⁄ 2" SW 15A-SW-53-P 15C-SW-53-P 1.90" (48) 6" (152) 48" (1,219) 0.61 (0.28) □ 2" SW 20A-SW-53-P 20C-SW-53-P 2.37" (60) 6" (152) 48" (1,219) 0.70 (0.32) □ 2-1⁄ 2" SW 25A-SW-53-P 25C-SW-53-P 2.88" (73) 6" (152) 48" (1,219) 0.84 (0.38) □ 3" SW 30A-SW-53-P 30C-SW-53-P 3.50" (89) 6" (152) 48" (1,219) 1.10 (0.50) □ 4" SW 40A-SW-53-P 40C-SW-53-P 4.46" (113) 6" (152) 48" (1,219) 1.32 (0.60) □ 4" HW 40A-HW-53-P 40C-HW-53-P 4.51" (114) 6" (152) 48" (1,219) 1.78 (0.81) □ 5" SW 50A-SW-53-P 50C-SW-53-P 5.52" (140) 6" (152) 48" (1,219) 1.65 (0.75) □ 5" MW 50A-MW-53-P 50C-MW-53-P 5.57" (141) 6" (152) 48" (1,219) 2.20 (1.00) □ 5" HW 50A-HW-53-P 50C-HW-53-P 5.60" (142) 6" (152) 48" (1,219) 2.38 (1.08) □ 6" SW 60A-SW-53-P 60C-SW-53-P 6.58" (167) 6" (152) 60" (1,524) 1.83 (0.83) □ 6" MW 60A-MW-53-P 60C-MW-53-P 6.63" (168) 6" (152) 60" (1,524) 2.60 (1.18) □ 6" HW 60A-HW-53-P 60C-HW-53-P 6.66" (169) 6" (152) 60" (1,524) 2.98 (1.35) NOMINAL IPS ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-54-P 07C-SW-54-P 1.05" (27) 6" (152) 60" (1,524) 0.34 (0.15) □ 1" SW 10A-SW-54-P 10C-SW-54-P 1.32" (33) 6" (152) 60" (1,524) 0.38 (0.17) □ 1-1⁄4" SW 12A-SW-54-P 12C-SW-54-P 1.66" (42) 6" (152) 60" (1,524) 0.46 (0.21) □ 1-1⁄ 2" SW 15A-SW-54-P 15C-SW-54-P 1.90" (48) 6" (152) 60" (1,524) 0.66 (0.30) □ 2" SW 20A-SW-54-P 20C-SW-54-P 2.37" (60) 6" (152) 60" (1,524) 0.76 (0.35) □ 2-1⁄ 2" SW 25A-SW-54-P 25C-SW-54-P 2.88" (73) 6" (152) 60" (1,524) 0.92 (0.42) □ 3" SW 30A-SW-54-P 30C-SW-54-P 3.50" (89) 6" (152) 60" (1,524) 1.20 (0.55) □ 4" SW 40A-SW-54-P 40C-SW-54-P 4.46" (113) 6" (152) 60" (1,524) 1.44 (0.65) □ 4" HW 40A-HW-54-P 40C-HW-54-P 4.51" (115) 6" (152) 60" (1,524) 1.94 (0.88) □ 5" SW 50A-SW-54-P 50C-SW-54-P 5.52" (140) 6" (152) 60" (1,524) 1.80 (0.82) □ 5" MW 50A-MW-54-P 50C-MW-54-P 5.57" (141) 6" (152) 60" (1,524) 2.40 (1.09) □ 5" HW 50A-HW-54-P 50C-HW-54-P 5.60" (142) 6" (152) 60" (1,524) 2.60 (1.18) □ 6" SW 60A-SW-54-P 60C-SW-54-P 6.58" (167) 6" (152) 60" (1,524) 2.00 (0.91) □ 6" MW 60A-MW-54-P 60C-MW-54-P 6.63" (168) 6" (152) 60" (1,524) 2.84 (1.29) □ 6" HW 60A-HW-54-P 60C-HW-54-P 6.66" (169) 6" (152) 60" (1,524) 3.26 (1.48) 11-1/4° x 60" 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com32 // Champion Duct® Fittings Quick, easy installation and easily customized options are both features of this versatile range of connectors, adapters, couplings and more. Customization • Standard colors are black and grey. • Custom colors can be provided upon request. Types Available These lightweight fittings are available for: • IPS (Iron Pipe Size) • ID (Inside Diameter) Available in: • Standard Wall (SW), thickness .070" • Medium Wall (MW), thickness .096" • Heavy Wall (HW), thickness .110" • Extra Heavy Wall (XW), thickness .250" Certifications/Compliances • UL 2420 (Below Ground) listed • UL 2515 (Above Ground) listed • ISO 9001:2015 Certified • ISO 14001:2015 Certified • ISO 45001:2018 Certified IPS FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 33Fittings (IPS) cont.IPS BOX CONNECTOR (Straight Threads) BOX CONNECTOR WITH INTERNAL GASKET (Straight Threads) NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-30 07C-SW-30 1.075" (27) 3" (76) 0.11 (0.05) □ 1" SW 10A-SW-30 10C-SW-30 1.34" (34) 3" (76) 0.22 (0.10) □ 1-1⁄4" SW 12A-SW-30 12C-SW-30 1.685" (42) 3" (76) 0.25 (0.12) □ 1-1⁄ 2" SW 15A-SW-30 15C-SW-30 1.925" (49) 3" (76) 0.29 (0.13) □ 2" SW 20A-SW-30 20C-SW-30 2.400" (61) 5" (127) 0.85 (0.39) □ 3" SW 30A-SW-30 30C-SW-30 3.525" (89) 5" (127) 1.28 (0.58) □ 4" SW 40A-SW-30 40C-SW-30 4.485" (114) 5" (127) 2.09 (0.95) □ 4" HW 40A-HW-30 40C-HW-30 4.537" (115) 5" (127) 2.09 (0.95) □ 5" SW 50A-SW-30 50C-SW-30 5.545" (141) 5" (127) 2.75 (1.25) □ 5" MW 50A-MW-30 50C-MW-30 5.597" (142) 5" (127) 2.75 (1.25) □ 5" HW 50A-HW-30 50C-HW-30 5.625" (143) 5" (127) 2.75 (1.25) □ 6" SW 60A-SW-30 60C-SW-30 6.600" (168) 5" (127) 2.97 (1.35) □ 6" MW 60A-MW-30 60C-MW-30 6.652" (169) 5" (127) 2.97 (1.35) □ 6" HW 60A-HW-30 60C-HW-30 6.680" (170) 5" (127) 2.97 (1.35) NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-30-G 07C-SW-30-G 1.075" (27) 3" (102) 0.11 (0.05) □ 1" SW 10A-SW-30-G 10C-SW-30-G 1.34" (34) 3" (102) 0.22 (0.10) □ 1-1⁄4" SW 12A-SW-30-G 12C-SW-30-G 1.685" (42) 3" (102) 0.25 (0.12) □ 1-1⁄ 2" SW 15A-SW-30-G 15C-SW-30-G 1.925" (49) 3" (102) 0.29 (0.13) □ 2" SW 20A-SW-30-G 20C-SW-30-G 2.400" (61) 5" (127) 0.85 (0.39) □ 3" SW 30A-SW-30-G 30C-SW-30-G 3.525" (89) 5" (127) 1.28 (0.58) □ 4" SW 40A-SW-30-G 40C-SW-30-G 4.485" (114) 5" (127) 2.09 (0.95) □ 4" HW 40A-HW-30-G 40C-HW-30-G 4.537" (115) 5" (127) 2.09 (0.95) □ 5" SW 50A-SW-30-G 50C-SW-30-G 5.545" (141) 5" (127) 2.75 (1.25) □ 5" MW 50A-MW-30-G 50C-MW-30-G 5.597" (142) 5" (127) 2.75 (1.25) □ 5" HW 50A-HW-30-G 50C-HW-30-G 5.625" (143) 5" (127) 2.75 (1.25) □ 6" SW 60A-SW-30-G 60C-SW-30-G 6.600" (168) 5" (127) 2.97 (1.35) □ 6" MW 60A-MW-30-G 60C-MW-30-G 6.652" (169) 5" (127) 2.97 (1.35) □ 6" HW 60A-HW-30-G 60C-HW-30-G 6.680" (170) 5" (127) 2.97 (1.35) A box connector creates a separable termination into a box. This connector has straight threads (NPS) and is supplied with a locknut. Sealing O-ring supplied by adding an “-EX” suffix to the item number. A box connector creates a separable termination into a box. This connector has straight threads (NPS) and is supplied with a locknut. Sealing O-ring supplied by adding an “-EX” suffix to the item number. D L L D FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com34 // Champion Duct®Fittings (IPS) cont. IPS MALE ADAPTER WITH GASKET (Tapered Threads) MALE ADAPTER (Tapered Threads) NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-33 07C-SW-33 1.075" (27) 3" (76) 0.08 (0.04) □ 1" SW 10A-SW-33 10C-SW-33 1.34" (34) 3" (76) 0.08 (0.04) □ 1-1⁄4" SW 12A-SW-33 12C-SW-33 1.685" (42) 3" (76) 0.15 (0.07) □ 1-1⁄ 2" SW 15A-SW-33 15C-SW-33 1.925" (49) 3" (76) 0.15 (0.07) □ 2" SW 20A-SW-33 20C-SW-33 2.400" (61) 5" (127) 0.44 (0.20) □ 3" SW 30A-SW-33 30C-SW-33 3.525" (89) 5" (127) 0.64 (0.29) □ 4" SW 40A-SW-33 40C-SW-33 4.485" (114) 5" (127) 0.93 (0.42) □ 4" HW 40A-HW-33 40C-HW-33 4.537" (115) 5" (127) 0.97 (0.44) □ 5" SW 50A-SW-33 50C-SW-33 5.545" (141) 5" (127) 1.45 (0.66) □ 5" MW 50A-MW-33 50C-MW-33 5.597" (142) 5" (127) 1.30 (0.59) □ 5" HW 50A-HW-33 50C-HW-33 5.625" (143) 5" (127) 1.15 (0.52) □ 6" SW 60A-SW-33 60C-SW-33 6.600" (168) 5" (127) 2.00 (0.91) □ 6" MW 60A-MW-33 60C-MW-33 6.652" (169) 5" (127) 1.70 (0.77) □ 6" HW 60A-HW-33 60C-HW-33 6.680" (170) 5" (127) 1.40 (0.64) NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-33-G 07C-SW-33-G 1.075" (27) 3" (102) 0.08 (0.04) □ 1" SW 10A-SW-33-G 10C-SW-33-G 1.34" (34) 3" (102) 0.08 (0.04) □ 1-1⁄4" SW 12A-SW-33-G 12C-SW-33-G 1.685" (42) 3" (102) 0.15 (0.07) □ 1-1⁄ 2" SW 15A-SW-33-G 15C-SW-33-G 1.925" (49) 3" (102) 0.15 (0.07) □ 2" SW 20A-SW-33-G 20C-SW-33-G 2.400" (61) 5" (127) 0.83 (0.38) □ 3" SW 30A-SW-33-G 30C-SW-33-G 3.525" (89) 5" (127) 1.10 (0.50) □ 4" SW 40A-SW-33-G 40C-SW-33-G 4.485" (114) 5" (127) 1.35 (0.61) □ 4" HW 40A-HW-33-G 40C-HW-33-G 4.537" (115) 5" (127) 1.25 (0.57) □ 5" SW 50A-SW-33-G 50C-SW-33-G 5.545" (141) 5" (127) 1.70 (0.77) □ 5" MW 50A-MW-33-G 50C-MW-33-G 5.597" (142) 5" (127) 1.65 (0.75) □ 5" HW 50A-HW-33-G 50C-HW-33-G 5.625" (143) 5" (127) 1.68 (0.76) □ 6" SW 60A-SW-33-G 60C-SW-33-G 6.600" (168) 5" (127) 2.20 (1.00) □ 6" MW 60A-MW-33-G 60C-MW-33-G 6.652" (169) 5" (127) 2.00 (0.91) □ 6" HW 60A-HW-33-G 60C-HW-33-G 6.680" (170) 5" (127) 1.80 (0.82) Male adapters with tapered threads (NPT) are generally used for joining to female threads of rigid steel, Myers-type hubs or terminating into precast iron boxes with female thread entrances. Male adapters with tapered threads (NPT) are generally used for joining to female threads of rigid steel, Myers-type hubs or terminating into precast iron boxes with female thread entrances. D L D L FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 35Fittings (IPS) cont.IPS SPECIAL ADAPTER FOR PVC-COATED FITTINGS (Male Adapter) FEMALE ADAPTER NOMINAL IPS ITEM NO D L L1 WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-24 07C-SW-24 1.075" (27) 3-3 ⁄4" (95) 3 ⁄4" 0.10 (3.00) □ 1" SW 10A-SW-24 10C-SW-24 1.34" (34) 4" (102) 1" 0.13 (3.00) □ 1-1⁄4" SW 12A-SW-24 12C-SW-24 1.685" (42) 4-1⁄4" (108) 1-1⁄4" 0.18 (5.00) □ 1-1⁄ 2" SW 15A-SW-24 15C-SW-24 1.925" (49) 4-1⁄ 2" (114) 1-1⁄ 2" 0.18 (5.00) □ 2" SW 20A-SW-24 20C-SW-24 2.400" (61) 7" (178) 2" 0.60 (15.00) □ 3" SW 30A-SW-24 30C-SW-24 3.525" (89) 7" (178) 2" 0.80 (20.00) □ 4" SW 40A-SW-24 40C-SW-24 4.485" (114) 7" (178) 2" 1.20 (30.00) □ 4" HW 40A-HW-24 40C-HW-24 4.537" (115) 7" (178) 2" 1.30 (33.00) □ 5" SW 50A-SW-24 50C-SW-24 5.545" (141) 7" (178) 2" 1.90 (48.00) □ 5" MW 50A-MW-24 50C-MW-24 5.597" (142) 7" (178) 2" 1.70 (43.00) □ 5" HW 50A-HW-24 50C-HW-24 5.625" (143) 7" (178) 2" 1.50 (38.00) □ 6" SW 60A-SW-24 60C-SW-24 6.600" (168) 7" (178) 2" 2.60 (66.00) □ 6" MW 60A-MW-24 60C-MW-24 6.652" (169) 7" (178) 2" 2.20 (56.00) □ 6" HW 60A-HW-24 60C-HW-24 6.680" (170) 7" (178) 2" 1.80 (46.00) NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-32 07C-SW-32 1.075" (27) 3.0" (76) 0.07 (0.03) □ 1" SW 10A-SW-32 10C-SW-32 1.34" (34) 3.0" (76) 0.13 (0.06) □ 1-1⁄4" SW 12A-SW-32 12C-SW-32 1.685" (42) 3.0" (76) 0.18 (0.08) □ 1-1⁄ 2" SW 15A-SW-32 15C-SW-32 1.925" (49) 3.0" (76) 0.21 (0.10) □ 2" SW 20A-SW-32 20C-SW-32 2.400" (61) 5.0" (127) 0.47 (0.21) □ 3" SW 30A-SW-32 30C-SW-32 3.525" (89) 5.0" (127) 0.80 (0.36) □ 4" SW 40A-SW-32 40C-SW-32 4.485" (114) 5.0" (127) 1.05 (0.48) □ 4" HW 40A-HW-32 40C-HW-32 4.537" (115) 5.0" (127) 1.00 (0.45) □ 5" SW 50A-SW-32 50C-SW-32 5.545" (141) 5.0" (127) 1.10 (0.50) □ 5" MW 50A-MW-32 50C-MW-32 5.597" (142) 5.0" (127) 1.05 (0.48) □ 5" HW 50A-HW-32 50C-HW-32 5.625" (143) 5.0" (127) 1.00 (0.45) □ 6" SW 60A-SW-32 60C-SW-32 6.600" (168) 5.0" (127) 1.15 (0.52) □ 6" MW 60A-MW-32 60C-MW-32 6.652" (169) 5.0" (127) 1.10 (0.50) □ 6" HW 60A-HW-32 60C-HW-32 6.680" (170) 5.0" (127) 1.05 (0.48) This male adapter has tapered threads and a straight shoulder so it can fit under the PVC sleeve of a PVC-coated steel fitting. This adapter is generally used for joining fiberglass conduit with galvanized rigid steel (GRS) conduit. It has the same threads as GRS conduit and can easily be attached to GRS conduit. D L L1 L D FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com36 // Champion Duct®Fittings (IPS) cont. IPS FEMALE ADAPTER WITH GASKET NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-32-G 07C-SW-32-G 1.075" (27) 3" (102) 0.07 (0.03) □ 1" SW 10A-SW-32-G 10C-SW-32-G 1.34" (34) 3" (102) 0.13 (0.06) □ 1-1⁄4" SW 12A-SW-32-G 12C-SW-32-G 1.685" (42) 3" (102) 0.18 (0.08) □ 1-1⁄ 2" SW 15A-SW-32-G 15C-SW-32-G 1.925" (49) 3" (102) 0.21 (0.10) □ 2" SW 20A-SW-32-G 20C-SW-32-G 2.400" (61) 5" (127) 0.47 (0.21) □ 3" SW 30A-SW-32-G 30C-SW-32-G 3.525" (89) 5" (127) 0.80 (0.36) □ 4" SW 40A-SW-32-G 40C-SW-32-G 4.485" (114) 5" (127) 1.05 (0.48) □ 4" HW 40A-HW-32-G 40C-HW-32-G 4.537" (115) 5" (127) 1.00 (0.45) □ 5" SW 50A-SW-32-G 50C-SW-32-G 5.545" (141) 5" (127) 1.10 (0.50) □ 5" MW 50A-MW-32-G 50C-MW-32-G 5.597" (142) 5" (127) 1.05 (0.48) □ 5" HW 50A-HW-32-G 50C-HW-32-G 5.625" (143) 5" (127) 1.00 (0.45) □ 6" SW 60A-SW-32-G 60C-SW-32-G 6.600" (168) 5" (127) 1.15 (0.52) □ 6" MW 60A-MW-32-G 60C-MW-32-G 6.652" (169) 5" (127) 1.10 (0.50) □ 6" HW 60A-HW-32-G 60C-HW-32-G 6.680" (170) 5" (127) 1.05 (0.48) This adapter is generally used for joining fiberglass conduit with galvanized rigid steel (GRS) conduit. It has the same threads as GRS conduit and can easily be attached to GRS conduit. SLEEVE COUPLING NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-42 07C-SW-42 1.075" (27) 6" (152) 0.06 (0.03) □ 1" SW 10A-SW-42 10C-SW-42 1.34" (34) 6" (152) 0.08 (0.04) □ 1-1⁄4" SW 12A-SW-42 12C-SW-42 1.685" (42) 6" (152) 0.10 (0.05) □ 1-1⁄ 2" SW 15A-SW-42 15C-SW-42 1.925" (49) 6" (152) 0.11 (0.05) □ 2" SW 20A-SW-42 20C-SW-42 2.400" (61) 6" (152) 0.20 (0.09) □ 3" SW 30A-SW-42 30C-SW-42 3.525" (89) 6" (152) 0.30 (0.14) □ 4" SW 40A-SW-42 40C-SW-42 4.485" (114) 7" (152) 0.36 (0.16) □ 4" HW 40A-HW-42 40C-HW-42 4.537" (115) 7" (152) 0.50 (0.23) □ 5" SW 50A-SW-42 50C-SW-42 5.545" (141) 8" (203) 0.45 (0.20) □ 5" MW 50A-MW-42 50C-MW-42 5.597" (142) 8" (203) 0.60 (0.27) □ 5" HW 50A-HW-42 50C-HW-42 5.625" (143) 8" (203) 0.70 (0.32) □ 6" SW 60A-SW-42 60C-SW-42 6.600" (168) 8" (203) 0.50 (0.23) □ 6" MW 60A-MW-42 60C-MW-42 6.652" (169) 8" (203) 0.80 (0.36) □ 6" HW 60A-HW-42 60C-HW-42 6.680" (170) 8" (203) 0.90 (0.41) L D L D FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 37Fittings (IPS) cont.IPS NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-40 07C-SW-40 1.075" (27) 6" (152) 0.07 (0.03) □ 1" SW 10A-SW-40 10C-SW-40 1.34" (34) 6" (152) 0.08 (0.04) □ 1-1⁄4" SW 12A-SW-40 12C-SW-40 1.685" (42) 6" (152) 0.09 (0.04) □ 1-1⁄ 2" SW 15A-SW-40 15C-SW-40 1.925" (49) 6" (152) 0.11 (0.05) □ 2" SW 20A-SW-40 20C-SW-40 2.400" (61) 6" (152) 0.20 (0.10) □ 3" SW 30A-SW-40 30C-SW-40 3.525" (89) 6" (152) 0.30 (0.14) □ 4" SW 40A-SW-40 40C-SW-40 4.485" (114) 7" (177) 0.43 (0.20) □ 4" HW 40A-HW-40 40C-HW-40 4.537" (115) 7" (177) 0.58 (0.26) □ 5" SW 50A-SW-40 50C-SW-40 5.545" (141) 8" (203) 0.50 (0.23) □ 5" MW 50A-MW-40 50C-MW-40 5.597" (142) 8" (203) 0.70 (0.31) □ 5" HW 50A-HW-40 50C-HW-40 5.625" (143) 8" (203) 0.90 (0.41) □ 6" SW 60A-SW-40 60C-SW-40 6.600" (168) 8" (203) 0.65 (0.30) □ 6" MW 60A-MW-40 60C-MW-40 6.652" (169) 8" (203) 0.85 (0.39) □ 6" HW 60A-HW-40 60C-HW-40 6.680" (170) 8" (203) 0.95 (0.43) STOP COUPLING SLEEVE COUPLING WITH GASKET NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-42-G 07C-SW-42-G 1.075" (27) 8" (203) 0.06 (0.03) □ 1" SW 10A-SW-42-G 10C-SW-42-G 1.34" (34) 8" (203) 0.08 (0.04) □ 1-1⁄4" SW 12A-SW-42-G 12C-SW-42-G 1.685" (42) 8" (203) 0.10 (0.05) □ 1-1⁄ 2" SW 15A-SW-42-G 15C-SW-42-G 1.925" (49) 8" (203) 0.11 (0.05) □ 2" SW 20A-SW-42-G 20C-SW-42-G 2.400" (61) 8" (203) 0.70 (0.32) □ 3" SW 30A-SW-42-G 30C-SW-42-G 3.525" (89) 8" (203) 0.95 (0.43) □ 4" SW 40A-SW-42-G 40C-SW- 42-G 4.485" (114) 9" (228) 1.30 (0.59) □ 4" HW 40A-HW-42-G 40C-HW-42-G 4.537" (115) 9" (228) 1.40 (0.64) □ 5" SW 50A-SW-42-G 50C-SW-42-G 5.545" (141) 10" (254) 1.60 (0.73) □ 5" MW 50A-MW-42-G 50C-MW-42-G 5.597" (142) 10" (254) 1.80 (0.82) □ 5" HW 50A-HW-42-G 50C-HW-42-G 5.625" (143) 10" (254) 1.90 (0.86) □ 6" SW 60A-SW-42-G 60C-SW-42-G 6.600" (168) 10" (254) 2.00 (0.91) □ 6" MW 60A-MW-42-G 60C-MW-42-G 6.652" (169) 10" (254) 2.10 (0.95) □ 6" HW 60A-HW-42-G 60C-HW-42-G 6.680" (170) 10" (254) 2.40 (1.09) A stop coupling is sometimes referred to as a double bell coupling. L D L D FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com38 // Champion Duct®Fittings (IPS) cont. IPS A stop coupling is sometimes referred to as a double bell coupling. NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-40-G 07C-SW-40-G 1.075" (27) 8" (203) 0.07 (0.03) □ 1" SW 10A-SW-40-G 10C-SW-40-G 1.34" (34) 8" (203) 0.08 (0.04) □ 1-1⁄4" SW 12A-SW-40-G 12C-SW-40-G 1.685" (42) 8" (203) 0.09 (0.04) □ 1-1⁄ 2" SW 15A-SW-40-G 15C-SW-40-G 1.925" (49) 8" (203) 0.11 (0.05) □ 2" SW 20A-SW-40-G 20C-SW-40-G 2.400" (61) 8" (203) 0.70 (0.32) □ 3" SW 30A-SW-40-G 30C-SW-40-G 3.525" (89) 8" (203) 0.95 (0.43) □ 4" SW 40A-SW-40-G 40C-SW-40-G 4.485" (114) 9" (228) 1.30 (0.59) □ 4" HW 40A-HW-40-G 40C-HW-40-G 4.537" (115) 9" (228) 1.40 (0.64) □ 5" SW 50A-SW-40-G 50C-SW-40-G 5.545" (141) 10" (254) 1.60 (0.73) □ 5" MW 50A-MW-40-G 50C-MW-40-G 5.597" (142) 10" (254) 1.80 (0.82) □ 5" HW 50A-HW-40-G 50C-HW-40-G 5.625" (143) 10" (254) 1.90 (0.86) □ 6" SW 60A-SW-40-G 60C-SW-40-G 6.600" (168) 10" (254) 2.00 (0.91) □ 6" MW 60A-MW-40-G 60C-MW-40-G 6.652" (169) 10" (254) 2.10 (0.95) □ 6" HW 60A-HW-40-G 60C-HW-40-G 6.680" (170) 10" (254) 2.40 (1.09) STOP COUPLING WITH GASKET NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-44 07C-SW-44 1.075" (27) 6" (152) 0.12 (0.05) □ 1" SW 10A-SW-44 10C-SW-44 1.34" (34) 6" (152) 0.14 (0.06) □ 1-1⁄4" SW 12A-SW-44 12C-SW-44 1.685" (42) 6" (152) 0.17 (0.08) □ 1-1⁄ 2" SW 15A-SW-44 15C-SW-44 1.925" (49) 6" (165) 0.25 (0.11) □ 2" SW 20A-SW-44 20C-SW-44 2.400" (61) 6" (152) 0.29 (0.13) □ 3" SW 30A-SW-44 30C-SW-44 3.525" (89) 6" (152) 0.45 (0.20) □ 4" SW 40A-SW-44 40C-SW-44 4.485" (114) 7" (177) 0.54 (0.24) □ 4" HW 40A-HW-44 40C-HW-44 4.537" (115) 7" (177) 0.72 (0.33) □ 5" SW 50A-SW-44 50C-SW-44 5.545" (141) 8" (203) 0.75 (0.34) □ 5" MW 50A-MW-44 50C-MW-44 5.597" (142) 8" (203) 0.90 (0.40) □ 5" HW 50A-HW-44 50C-HW-44 5.625" (143) 8" (203) 0.99 (0.45) □ 6" SW 60A-SW-44 60C-SW-44 6.600" (168) 8" (203) 0.75 (0.34) □ 6" MW 60A-MW-44 60C-MW-44 6.652" (169) 8" (203) 1.07 (0.49) □ 6" HW 60A-HW-44 60C-HW-44 6.680" (170) 8" (203) 1.22 (0.55) 5° DOUBLE BELL COUPLING Other angles can also be manufactured, such as 2.5° etc. Please contact Champion Fiberglass for consultation. L D 5° L D FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 39Fittings (IPS) cont.IPS NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-44-G 07C-SW-44-G 1.075" (27) 8" (203) 0.12 (0.05) □ 1" SW 10A-SW-44-G 10C-SW-44-G 1.34" (34) 8" (203) 0.14 (0.06) □ 1-1⁄4" SW 12A-SW-44-G 12C-SW-44-G 1.685" (42) 8" (203) 0.17 (0.08) □ 1-1⁄ 2" SW 15A-HW-44-G 15C-HW-44-G 1.925" (49) 8" (203) 0.25 (0.11) □ 2" SW 20A-SW-44-G 20C-SW-44-G 2.400" (61) 8" (203) 0.29 (0.13) □ 3" SW 30A-SW-44-G 30C-SW-44-G 3.525" (89) 8" (203) 0.45 (0.20) □ 4" SW 40A-SW-44-G 40C-SW-44-G 4.485" (114) 9" (228) 0.54 (0.24) □ 4" HW 40A-HW-44-G 40C-HW-44-G 4.537" (115) 9" (228) 0.72 (0.33) □ 5" SW 50A-SW-44-G 50C-SW-44-G 5.545" (141) 10" (254) 0.75 (0.34) □ 5" MW 50A-MW-44-G 50C-MW-44-G 5.597" (142) 10" (254) 0.90 (0.40) □ 5" HW 50A-HW-44-G 50C-HW-44-G 5.625" (143) 10" (254) 0.99 (0.45) □ 6" SW 60A-SW-44-G 60C-SW-44-G 6.600" (168) 10" (254) 0.75 (0.34) □ 6" MW 60A-MW-44-G 60C-MW-44-G 6.652" (169) 10" (254) 1.07 (0.49) □ 6" HW 60A-HW-44-G 60C-HW-44-G 6.680" (170) 10" (254) 1.22 (0.55) 5° DOUBLE BELL COUPLING WITH GASKET Other angles can also be manufactured, such as 2.5° etc. Please contact Champion Fiberglass for consultation. L D 5° FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com40 // Champion Duct®Fittings (IPS) cont. IPS Installation of Expansion Joints: • When the duct is shorter than 50 ft, no Expansion Joint needed. • When the duct is between 50 ft up to 200 ft, install one Expansion Joint at the mid point. • If the duct is longer than 200 ft, install one Expansion Joint every 200 ft apart. • Expansion Joints should be located as close as possible to the quarter point of the conduit span. Note: All Expansion Joints have a yellow line on the nipple end of the joint for proper installation. SINGLE EXPANSION JOINT SOCKET X SPIGOT, NO O-RING NOMINAL IPS ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3 ⁄4" SW 07C-SW-34 1.075" (27) 12" (305) 15" (381) 21" (533) 0.39 (0.18) □ 1" SW 10C-SW-34 1.34" (34) 12" (305) 15" (381) 21" (533) 0.44 (0.20) □ 1-1⁄4" SW 12C-SW-34 1.685" (42) 12" (305) 15" (381) 21" (533) 0.53 (0.24) □ 1-1⁄ 2" SW 15C-SW-34 1.925" (49) 12" (305) 15" (381) 21" (533) 0.76 (0.35) □ 2" SW 20C-SW-34 2.400" (61) 12" (305) 15" (381) 21" (533) 0.87 (0.40) □ 3" SW 30C-SW-34 3.525" (89) 12" (305) 15" (381) 21" (533) 1.38 (0.63) □ 4" SW 40C-SW-34 4.485" (114) 12" (305) 15" (381) 21" (533) 1.66 (0.75) □ 4" HW 40C-HW-34 4.537" (115) 12" (305) 15" (381) 21" (533) 2.23 (1.01) □ 5" SW 50C-SW-34 5.545" (141) 12" (305) 15" (381) 21" (533) 2.07 (0.94) □ 5" MW 50C-MW-34 5.597" (142) 12" (305) 15" (381) 21" (533) 2.76 (1.25) □ 5" HW 50C-HW-34 5.625" (143) 12" (305) 15" (381) 21" (533) 2.99 (1.36) □ 6" SW 60C-SW-34 6.600" (168) 12" (305) 15" (381) 21" (533) 2.30 (1.04) □ 6" MW 60C-MW-34 6.652" (169) 12" (305) 15" (381) 21" (533) 3.27 (1.49) □ 6" HW 60C-HW-34 6.680" (170) 12" (305) 15" (381) 21" (533) 3.75 (1.70) L B A expansion joints FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 41Fittings (IPS) cont.IPS SINGLE EXPANSION JOINT SOCKET X SPIGOT WITH O-RING NOMINAL IPS ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3 ⁄4" SW 07C-SW-36 1.215" (31) 12" (305) 15" (381) 21" (533) 0.39 (0.18) □ 1" SW 10C-SW-36 1.480" (38) 12" (305) 15" (381) 21" (533) 0.44 (0.20) □ 1-1⁄4" SW 12C-SW-36 1.825" (46) 12" (305) 15" (381) 21" (533) 0.53 (0.24) □ 1-1⁄ 2" SW 15C-SW-36 2.065" (52) 12" (305) 15" (381) 21" (533) 0.76 (0.35) □ 2" SW 20C-SW-36 2.540" (65) 12" (305) 15" (381) 21" (533) 0.87 (0.40) □ 3" SW 30C-SW-36 3.665" (93) 12" (305) 15" (381) 21" (533) 1.38 (0.63) □ 4" SW 40C-SW-36 4.625" (117) 12" (305) 15" (381) 21" (533) 1.66 (0.75) □ 4" HW 40C-HW-36 4.729" (120) 12" (305) 15" (381) 21" (533) 2.23 (1.01) □ 5" SW 50C-SW-36 5.685" (144) 12" (305) 15" (381) 21" (533) 2.07 (0.94) □ 5" MW 50C-MW-36 5.789" (147) 12" (305) 15" (381) 21" (533) 2.76 (1.25) □ 5" HW 50C-HW-36 5.845" (148) 12" (305) 15" (381) 21" (533) 2.99 (1.36) □ 6" SW 60C-SW-36 6.740" (171) 12" (305) 15" (381) 21" (533) 2.30 (1.04) □ 6" MW 60C-MW-36 6.844" (174) 12" (305) 15" (381) 21" (533) 3.27 (1.49) □ 6" HW 60C-HW-36 6.900" (175) 12" (305) 15" (381) 21" (533) 3.75 (1.70) L B A SINGLE EXPANSION JOINT SOCKET X SOCKET, NO O-RING NOMINAL IPS ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3 ⁄4" SW 07C-SW-35 1.075" (27) 12" (305) 18" (457) 24" (610) 0.49 (0.22) □ 1" SW 10C-SW-35 1.34" (34) 12" (305) 18" (457) 24" (610) 0.55 (0.25) □ 1-1⁄4" SW 12C-SW-35 1.685" (42) 12" (305) 18" (457) 24" (610) 0.66 (0.30) □ 1-1⁄ 2" SW 15C-SW-35 1.925" (49) 12" (305) 18" (457) 24" (610) 0.76 (0.35) □ 2" SW 20C-SW-35 2.400" (61) 12" (305) 18" (457) 24" (610) 1.09 (0.50) □ 3" SW 30C-SW-35 3.525" (89) 12" (305) 18" (457) 24" (610) 1.73 (0.79) □ 4" SW 40C-SW-35 4.485" (114) 12" (305) 18" (457) 24" (610) 2.07 (0.94) □ 4" HW 40C-HW-35 4.537" (115) 12" (305) 18" (457) 24" (610) 2.79 (1.27) □ 5" SW 50C-SW-35 5.545" (141) 12" (305) 18" (457) 24" (610) 2.59 (1.18) □ 5" MW 50C-MW-35 5.597" (142) 12" (305) 18" (457) 24" (610) 3.45 (1.57) □ 5" HW 50C-HW-35 5.625" (143) 12" (305) 18" (457) 24" (610) 3.74 (1.70) □ 6" SW 60C-SW-35 6.600" (168) 12" (305) 18" (457) 24" (610) 2.88 (1.31) □ 6" MW 60C-MW-35 6.652" (169) 12" (305) 18" (457) 24" (610) 4.08 (1.85) □ 6" HW 60C-HW-35 6.680" (170) 12" (305) 18" (457) 24" (610) 4.69 (2.13) L B A FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com42 // Champion Duct®Fittings (IPS) cont. IPS DOUBLE EXPANSION JOINT, NO O-RINGS NOMINAL IPS ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3 ⁄4" SW 07C-SW-38 1.075" (27) 17" (432) 29" (737) 41" (1,041) 0.84 (0.38) □ 1" SW 10C-SW-38 1.34" (34) 17" (432) 29" (737) 41" (1,041) 0.94 (0.43) □ 1-1⁄4" SW 12C-SW-38 1.685" (42) 17" (432) 29" (737) 41" (1,041) 1.14 (0.52) □ 1-1⁄ 2" SW 15C-SW-38 1.925" (49) 17" (432) 29" (737) 41" (1,041) 1.63 (0.74) □ 2" SW 20C-SW-38 2.400" (61) 17" (432) 29" (737) 41" (1,041) 1.88 (0.85) □ 3" SW 30C-SW-38 3.525" (89) 17" (432) 29" (737) 41" (1,041) 2.97 (1.35) □ 4" SW 40C-SW-38 4.485" (114) 17" (432) 29" (737) 41" (1,041) 3.56 (1.62) □ 4" HW 40C-HW-38 4.537" (115) 17" (432) 29" (737) 41" (1,041) 4.80 (2.18) □ 5" SW 50C-SW-38 5.545" (141) 17" (432) 29" (737) 41" (1,041) 4.46 (2.03) □ 5" MW 50C-MW-38 5.597" (142) 17" (432) 29" (737) 41" (1,041) 5.94 (2.70) □ 5" HW 50C-HW-38 5.625" (143) 17" (432) 29" (737) 41" (1,041) 6.44 (2.92) □ 6" SW 60C-SW-38 6.600" (168) 17" (432) 29" (737) 41" (1,041) 4.95 (2.25) □ 6" MW 60C-MW-38 6.652" (169) 17" (432) 29" (737) 41" (1,041) 7.03 (3.19) □ 6" HW 60C-HW-38 6.680" (170) 17" (432) 29" (737) 41" (1,041) 8.07 (3.66) L B AA SINGLE EXPANSION JOINT SOCKET X SOCKET WITH O-RING NOMINAL IPS ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3 ⁄4" SW 07C-SW-37 1.075" (27) 12" (305) 18" (457) 24" (610) 0.49 (0.22) □ 1" SW 10C-SW-37 1.34" (34) 12" (305) 18" (457) 24" (610) 0.55 (0.25) □ 1-1⁄4" SW 12C-SW-37 1.685" (42) 12" (305) 18" (457) 24" (610) 0.66 (0.30) □ 1-1⁄ 2 " SW 15C-SW-37 1.925" (49) 12" (305) 18" (457) 24" (610) 0.76 (0.35) □ 2" SW 20C-SW-37 2.400" (61) 12" (305) 18" (457) 24" (610) 1.09 (0.50) □ 3" SW 30C-SW-37 3.525" (89) 12" (305) 18" (457) 24" (610) 1.73 (0.79) □ 4" SW 40C-SW-37 4.485" (114) 12" (305) 18" (457) 24" (610) 2.07 (0.94) □ 4" HW 40C-HW-37 4.537" (115) 12" (305) 18" (457) 24" (610) 2.79 (1.27) □ 5" SW 50C-SW-37 5.545" (141) 12" (305) 18" (457) 24" (610) 2.59 (1.18) □ 5" MW 50C-MW-37 5.597" (142) 12" (305) 18" (457) 24" (610) 3.45 (1.57) □ 5" HW 50C-HW-37 5.625" (143) 12" (305) 18" (457) 24" (610) 3.74 (1.70) □ 6" SW 60C-SW-37 6.600" (168) 12" (305) 18" (457) 24" (610) 2.88 (1.31) □ 6" MW 60C-MW-37 6.652" (169) 12" (305) 18" (457) 24" (610) 4.08 (1.85) □ 6" HW 60C-HW-37 6.680" (170) 12" (305) 18" (457) 24" (610) 4.69 (2.13) L B A FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 43Fittings (IPS) cont.IPS DOUBLE EXPANSION JOINT WITH O-RINGS NOMINAL IPS ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3 ⁄4" SW 07C-SW-39 1.075" (27) 17" (432) 29" (737) 41" (1,041) 0.84 (0.38) □ 1" SW 10C-SW-39 1.34" (34) 17" (432) 29" (737) 41" (1,041) 0.94 (0.43) □ 1-1⁄4" SW 12C-SW-39 1.685" (42) 17" (432) 29" (737) 41" (1,041) 1.14 (0.52) □ 1-1⁄ 2" SW 15C-SW-39 1.925" (49) 17" (432) 29" (737) 41" (1,041) 1.63 (0.74) □ 2" SW 20C-SW-39 2.400" (61) 17" (432) 29" (737) 41" (1,041) 1.88 (0.85) □ 3" SW 30C-SW-39 3.525" (89) 17" (432) 29" (737) 41" (1,041) 2.97 (1.35) □ 4" SW 40C-SW-39 4.485" (114) 17" (432) 29" (737) 41" (1,041) 3.56 (1.62) □ 4" HW 40C-HW-39 4.537" (115) 17" (432) 29" (737) 41" (1,041) 4.80 (2.18) □ 5" SW 50C-SW-39 5.545" (141) 17" (432) 29" (737) 41" (1,041) 4.46 (2.03) □ 5" MW 50C-MW-39 5.597" (142) 17" (432) 29" (737) 41" (1,041) 5.94 (2.70) □ 5" HW 50C-HW-39 5.625" (143) 17" (432) 29" (737) 41" (1,041) 6.44 (2.92) □ 6" SW 60C-SW-39 6.600" (168) 17" (432) 29" (737) 41" (1,041) 4.95 (2.25) □ 6" MW 60C-MW-39 6.652" (169) 17" (432) 29" (737) 41" (1,041) 7.03 (3.19) □ 6" HW 60C-HW-39 6.680" (170) 17" (432) 29" (737) 41" (1,041) 8.07 (3.66) L B AA ALIGNMENT / EXPANSION FITTING WITH O-RING NOMINAL IPS ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-31 07C-SW-31 1.215" (31) 1.050" (27) 32" (813) 38" (965) 1.19 (0.54) □ 1" SW 10A-SW-31 10C-SW-31 1.480" (38) 1.315" (33) 32" (813) 38" (965) 1.33 (0.60) □ 1-1⁄4" SW 12A-SW-31 12C-SW-31 1.825" (46) 1.660" (42) 32" (813) 38" (965) 1.61 (0.73) □ 1-1⁄ 2" SW 15A-SW-31 15C-SW-31 2.065" (52) 1.900" (48) 32" (813) 38" (965) 2.31 (1.05) □ 2" SW 20A-SW-31 20C-SW-31 2.540" (65) 2.375" (60) 32" (813) 38" (965) 2.66 (1.21) □ 3" SW 30A-SW-31 30C-SW-31 3.665" (93) 3.500" (89) 32" (813) 38" (965) 4.20 (1.91) □ 4" SW 40A-SW-31 40C-SW-31 4.625" (117) 4.460" (113) 32" (813) 38" (965) 5.04 (2.29) □ 4" HW 40A-HW-31 40C-HW-31 4.729" (120) 4.512" (115) 32" (813) 38" (965) 6.79 (3.08) □ 5" SW 50A-SW-31 50C-SW-31 5.685" (144) 5.520" (140) 32" (813) 38" (965) 6.30 (2.86) □ 5" MW 50A-MW-31 50C-MW-31 5.789" (147) 5.572" (142) 32" (813) 38" (965) 8.40 (3.81) □ 5" HW 50A-HW-31 50C-HW-31 5.845" (148) 5.600" (142) 32" (813) 38" (965) 9.10 (4.13) □ 6" SW 60A-SW-31 60C-SW-31 6.740" (171) 6.575" (167) 32" (813) 38" (965) 7.00 (3.18) □ 6" MW 60A-MW-31 60C-MW-31 6.844" (174) 6.627" (168) 32" (813) 38" (965) 9.94 (4.51) □ 6" HW 60A-HW-31 60C-HW-31 6.900" (175) 6.655" (169) 32" (813) 38" (965) 11.41 (5.18) Alignment/Expansion fitting is some- times referred to as an Expansion/ Deflection joint. (The clamps holding the rubber sleeve connecting the two nipples are made from stainless steel for corrosion protection.) Note: All Expansion Joints have a yellow line on the nipple end of the joint for proper installation. L A B FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com44 // Champion Duct®Fittings (IPS) cont. IPS END BELLS – SOCKET TYPE NOMINAL IPS ITEM NO D1 D2 L M B WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-29 07C-SW-29 1.075" (27) 1.215" (31) 3.00" (76) 1.67" (42) 0.31" (8) 0.10 (0.05) □ 1" SW 10A-SW-29 10C-SW-29 1.34" (34) 1.48" (38) 3.00" (76) 1.93" (49) 0.31" (8) 0.10 (0.05) □ 1-1⁄4" SW 12A-SW-29 12C-SW-29 1.69" (43) 1.83" (46) 3.00" (76) 2.27" (58) 0.31" (8) 0.15 (0.07) □ 1-1⁄ 2" SW 15A-SW-29 15C-SW-29 1.925" (45) 2.065" (53) 3.00" (76) 2.51" (64) 0.31" (8) 0.20 (0.09) □ 2" SW 20A-SW-29 20C-SW-29 2.40" (61) 2.54" (65) 3.00" (76) 2.99" (76) 0.31" (8) 0.40 (0.18) □ 3" SW 30A-SW-29 30C-SW-29 3.53" (90) 3.67" (93) 3.00" (76) 4.11" (105) 0.31" (8) 0.45 (0.20) □ 4" SW 40A-SW-29 40C-SW-29 4.49" (114) 4.63" (118) 3.50" (89) 5.07" (129) 0.31" (8) 0.80 (0.36) □ 4" HW 40A-HW-29 40C-HW-29 4.587" (116) 4.729" (122) 3.50" (89) 5.07" (129) 0.31" (8) 0.85 (0.38) □ 5" SW 50A-SW-29 50C-SW-29 5.55" (141) 5.69" (145) 4.00" (102) 6.13" (156) 0.31" (8) 0.90 (0.41) □ 5" MW 50A-MW-29 50C-MW-29 5.60" (142) 5.79" (147) 4.00" (102) 6.13" (156) 0.31" (8) 0.95 (0.43) □ 5" HW 50A-HW-29 50C-HW-29 5.63" (143) 5.85" (149) 4.00" (102) 6.13" (156) 0.31" (8) 1.00 (0.45) □ 6" SW 60A-SW-29 60C-SW-29 6.60" (168) 6.74" (172) 4.00" (102) 7.19" (1.83) 0.31" (8) 1.05 (0.48) □ 6" MW 60A-MW-29 60C-MW-29 6.65" (169) 6.84" (174) 4.00" (102) 7.19" (1.83) 0.31" (8) 1.10 (0.50) □ 6" HW 60A-HW-29 60C-HW-29 6.68" (170) 6.90" (175) 4.00" (102) 7.19" (1.83) 0.31" (8) 1.15 (0.52) End bells are used for creating a permanent termination into a box and have a smooth surface that the cable can be pulled over. Endbells with gasket also available. Add “-G” to the suffix of the item number. L D2D1M B FIBERGLASS END CAPS WITH GASKET NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW 07A-SW-23-G 07C-SW-23-G 1.07" (27) 4" (102) 0.31 (0.15) □ 1" SW 10A-SW-23-G 10C-SW-23-G 1.34" (34) 4" (102) 0.46 (0.21) □ 1-1⁄4" SW 12A-SW-23-G 12C-SW-23-G 1.68" (43) 4" (102) 0.53 (0.24) □ 1-1⁄ 2" SW 15A-SW-23-G 15C-SW-23-G 1.92" (49) 4" (102) 0.65 (0.29) □ 2" SW 20A-SW-23-G 20C-SW-23-G 2.40" (61) 4" (102) 0.70 (0.32) □ 3" SW 30A-SW-23-G 30C-SW-23-G 3.52" (89) 4" (102) 0.95 (0.43) □ 4" SW 40A-SW-23-G 40C-SW-23-G 4.47" (114) 4.5" (114) 1.30 (0.59) □ 4" HW 40A-HW-23-G 40C-HW-23-G 4.52" (115) 4.5" (114) 1.40 (0.64) □ 5" SW 50A-SW-23-G 50C-SW-23-G 5.54" (141) 5" (127) 1.60 (0.73) □ 5" MW 50A-MW-23-G 50C-MW-23-G 5.59" (142) 5" (127) 1.80 (0.82) □ 5" HW 50A-HW-23-G 50C-HW-23-G 5.63" (143) 5" (127) 1.90 (0.86) □ 6" SW 60A-SW-23-G 60C-SW-23-G 6.61" (168) 5" (127) 2.00 (0.91) □ 6" MW 60A-MW-23-G 60C-MW-23-G 6.66" (169) 5" (127) 2.10 (0.95) □ 6" HW 60A-HW-23-G 60C-HW-23-G 6.69" (170) 5" (127) 2.40 (1.09) L D For Endcaps without gaskets remove the "-G" suffix. Please contact factory for further information. FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 45Fittings (IPS) cont.IPS FIBERGLASS END CAPS NOMINAL IPS ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" SW 07A-SW-23 07C-SW-23 1.075" (27) 3.0" (76) 0.30 (0.14) □ 1" SW 10A-SW-23 10C-SW-23 1.200" (30) 3.0" (76) 0.45 (0.20) □ 1-1/4" SW 12A-SW-23 12C-SW-23 1.685" (43) 3.0" (76) 0.51 (0.23) □ 1-1/2" SW 15A-SW-23 15C-SW-23 1.925" (49) 3.0" (76) 0.63 (0.29) □ 2" SW 20A-SW-23 20C-SW-23 2.400" (61) 3.0" (76) 0.68 (0.31) □ 2-1/2" SW 25A-SW-23 25A-SW-23 2.905" (74) 3.0" (76) 0.786 (0.36) □ 3" SW 30A-SW-23 30C-SW-23 3.525" (90) 3.0" (76) 0.92 (0.42) □ 4" SW 40A-SW-23 40C-SW-23 4.485" (114) 3.5" (89) 1.26 (0.57) □ 4" HW 40A-HW-23 40C-HW-23 4.537" (115) 3.5" (89) 1.36 (0.62) □ 5" SW 50A-SW-23 50C-SW-23 5.545" (141) 4.0" (102) 1.55 (0.70) □ 5" MW 50A-MW-23 50C-MW-23 5.597" (142) 4.0" (102) 1.75 (0.79) □ 5" HW 50A-HW-23 50C-HW-23 5.625" (143) 4.0" (102) 1.85 (0.84) □ 6" SW 60A-SW-23 60C-SW-23 6.600" (168) 4.0" (102) 1.94 (0.88) □ 6" MW 60A-MW-23 60C-MW-23 6.652" (169) 4.0" (102) 2.04 (0.93) □ 6" HW 60A-HW-23 60C-HW-23 6.680" (170) 4.0" (102) 2.34 (1.06) □ 8" SW 80A-SW-23 80C-SW-23 8.617" (219) 4.0" (102) 2.50 (1.13) □ 8" MW 80A-MW-23 80C-MW-23 8.645" (220) 4.0" (102) 2.67 (1.21) □ 8" HW 80A-HW-23 80C-HW-23 8.675" (220) 4.0" (102) 2.72 (1.23) L D FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com46 // Champion Duct®Fittings (IPS) cont. IPS Fittings (IPS) cont. SPLIT ANCHOR RINGS Split anchor rings are always supplied in pairs and are used for above ground installations in order to create fixed points. The split anchor rings are placed around the hanger closest to the mid point between two expansion joints. One pair of split anchor rings is placed on each side of the hanger. The split anchor rings are bonded with epoxy adhesive to the outside of the conduit. The hanger where split anchor rings are used is called an anchor hanger and is normally braced. See Bridge Hangers section in this catalog. NOMINAL IPS ITEM NO F L WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3 ⁄4" SW 07C-SW-28 0.25" (6) 3" (76) 0.18 (0.08) □ 1" SW 10C-SW-28 0.25" (6) 3" (76) 0.21 (0.10) □ 1-1⁄4" SW 12C-SW-28 0.25" (6) 3" (76) 0.26 (0.12) □ 1-1⁄ 2" SW 15C-SW-28 0.25" (6) 3" (76) 0.36 (0.16) □ 2" SW 20C-SW-28 0.25" (6) 3" (76) 0.42 (0.19) □ 2-1⁄ 2" SW 25C-SW-28 0.25" (6) 3" (76) 0.48 (0.22) □ 3" SW 30C-SW-28 0.25" (6) 3" (76) 0.67 (0.30) □ 4" SW 40C-SW-28 0.25" (6) 3" (76) 0.80 (0.36) □ 4" HW 40C-HW-28 0.25" (6) 3" (76) 0.80 (0.36) □ 5" SW 50C-SW-28 0.25" (6) 3" (76) 1.06 (0.48) □ 5" MW 50C-MW-28 0.25" (6) 3" (76) 1.06 (0.48) □ 5" HW 50C-HW-28 0.25" (6) 3" (76) 1.06 (0.48) □ 6" SW 60C-SW-28 0.25" (6) 3" (76) 1.15 (0.52) □ 6" MW 60C-MW-28 0.25" (6) 3" (76) 1.15 (0.52) □ 6" HW 60C-HW-28 0.25" (6) 3" (76) 1.15 (0.52) L F Side View End View Expansion Joint located at 1/4 point Standard Bridge Hanger Install every 10' appr. (typical) Split Anchor Rings (both sides of hanger)Anchor Hanger w/adjustable bracket For further information, use your smart phone’s QR code scanner to learn more about Champion Fiberglass split anchor rings. FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 47Fittings (IPS) cont.IPS Fittings (IPS) cont. SLIP COLLARS SIZE IPS ITEM NO RIGID PIPE CLAMP SIZE REQUIREDABOVE GROUND ID OD WALL THICKNESS L □ 3/4" 07C-SW-41 1.075" (27) 1.560" (40) 0.2425" (6) 3" (76) 1-1/4" □ 1" 10C-SW-41 1.340" (34) 1.800" (46) 0.230" (6) 3" (76) 1-1/2" □ 1-1/4" 12C-SW-41 1.685" (43) 2.275" (58) 0.295" (7) 3" (76) 2" □ 1-1/2" 15C-SW-41 1.925" (49) 2.775" (70) 0.425" (11) 3" (76) 2-1/2" □ 2" 20C-SW-41 2.400" (61) 2.775" (70) 0.1875" (5) 3" (76) 2-1/2" □ 2-1/2" 25C-SW-41 2.905" (74) 3.355" (85) 0.225" (6) 3" (76) 3" □ 3" 30C-SW-41 3.525" (90) 3.900" (99) 0.1875" (5) 3" (76) 3-1/2" □ 4" 40C-SW-41 4.485" (114) 5.463" (139) 0.489" (12) 3" (76) 5" □ 4" 40C-HW-41 4.537" (115) 5.463" (139) 0.463" (12) 3" (76) 5" □ 5" 50C-SW-41 5.545" (141) 6.525" (166) 0.490" (12) 3" (76) 6" □ 5" 50C-MW-41 5.597" (142) 6.525" (166) 0.464" (12) 3" (76) 6" □ 5" 50C-HW-41 5.625" (143) 6.525" (166) 0.450" (11) 3" (76) 6" □ 6" 60C-SW-41 6.600" (168) 8.525" (217) 0.9625" (24) 3" (76) 8" □ 6" 60C-MW-41 6.652" (169) 8.525" (217) 0.9365" (24) 3" (76) 8" □ 6" 60C-HW-41 6.680" (170) 8.525" (217) 0.9225" (23) 3" (76) 8" Champion Fiberglass Slip Collars allow unrestricted expansion/contraction movement of RTRC conduit while still providing proper support to the conduit system. The Slip Collars eliminate the expansion/contraction binding that naturally occurs in traditional pipe clamp installations. The advantages of Champion Fiberglass Slip Collars include: • Can be used with steel or fiberglass pipe clamps. • Available in black or grey epoxy. • Heavy-duty wall thickness collar allows for considerable pipe clamp tightening without any force transfer to conduit. End View Channel 1-5/8" x 1-5/8" Steel Channel (By Others) By Others 3" Steel Pipe Straps (By Others) Slip Collar 20D-XW-41 (Inside Diameter 2.625") 2" XW Conduit 20D-XW-20-S (Outside Diameter 2.50") Plan View L THERMOPLASTIC PLUG NOMINAL SIZE ITEM NO □ 3 ⁄4" 07-IPS-26 □ 1" 10-IPS-26 □ 1-1⁄4" 12-IPS-26 □ 1-1⁄ 2" 15-IPS-26 □ 2" 20-IPS-26 □ 2-1⁄ 2" 25-IPS-26 □ 3" 30-IPS-26 □ 4" 40-IPS-26 □ 5" 50-IPS-26 □ 6" 60-IPS-26 The thermoplastic plugs are lightweight plastic plugs that “press-fit” into the conduit or elbow ends to keep out debris. FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com48 // Champion Duct®Fittings (IPS) cont. IPS Fittings (IPS) cont. REDUCING ADAPTER NOMINAL IPS ITEM NO D2 D1 L WEIGHT SIZE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" SW – 1⁄ 2" SW 07A-SW-25-05A-SW 07C-SW-25-05C-SW 1.075" (27) 0.865" (22) 6.5" (165) 0.30 (0.14) □ 1" SW – 1⁄ 2" SW 10A-SW-25-05A-SW 10C-SW-25-05C-SW 1.34" (34) 0.865" (22) 6.5" (165) 0.40 (0.18) □ 1" SW – 3 ⁄4" SW 10A-SW-25-07A-SW 10C-SW-25-07C-SW 1.34" (34) 1.075" (27) 6.5" (165) 0.35 (0.16) □ 1-1⁄4" SW – 3 ⁄4" SW 12A-SW-25-07A-SW 12C-SW-25-07C-SW 1.685" (42) 1.075" (27) 6.5" (165) 0.45 (0.20) □ 1-1⁄4" SW – 1" SW 12A-SW-25-10A-SW 12C-SW-25-10C-SW 1.685" (42) 1.34" (34) 6.5" (165) 0.40 (0.18) □ 1-1⁄ 2" SW – 3 ⁄4" SW 15A-SW-25-07A-SW 15C-SW-25-07C-SW 1.925" (49) 1.075" (27) 6.5" (165) 0.38 (0.17) □ 1-1⁄ 2" SW – 1" SW 15A-SW-25-10A-SW 15C-SW-25-10C-SW 1.925" (49) 1.34" (34) 6.5" (165) 0.40 (0.18) □ 1-1⁄ 2" SW – 1-1⁄4" SW 15A-SW-25-12A-SW 15C-SW-25-12C-SW 1.925" (49) 1.685" (42) 6.5" (165) 0.37 (0.17) □ 2" SW – 3 ⁄4" SW 20A-SW-25-07A-SW 20C-SW-25-07C-SW 2.400" (61) 1.075" (27) 6.5" (165) 0.60 (0.27) □ 2" SW – 1" SW 20A-SW-25-10A-SW 20C-SW-25-10C-SW 2.400" (61) 1.34" (34) 6.5" (165) 0.55 (0.25) □ 2" SW – 1-1⁄4" SW 20A-SW-25-12A-SW 20C-SW-25-12C-SW 2.400" (61) 1.685" (42) 6.5" (165) 0.50 (0.23) □ 2" SW – 1-1⁄ 2" SW 20A-SW-25-15A-SW 20C-SW-25-15C-SW 2.400" (61) 1.925" (49) 6.5" (165) 0.47 (0.21) □ 3" SW – 2" SW 30A-SW-25-20A-SW 30C-SW-25-20C-SW 3.525" (89) 2.400" (61) 6.5" (165) 0.65 (0.32) □ 4" SW – 2" SW 40A-SW-25-20A-SW 40C-SW-25-20C-SW 4.485" (114) 2.400" (61) 7.5" (191) 0.80 (0.36) □ 4" SW – 3" SW 40A-SW-25-30A-SW 40C-SW-25-30C-SW 4.485" (114) 3.525" (89) 7.5" (191) 0.90 (0.41) □ 5" SW – 3" SW 50A-SW-25-30A-SW 50C-SW-25-30C-SW 5.545" (141) 3.525" (89) 8.5" (216) 1.30 (0.59) □ 5" SW – 4" SW 50A-SW-25-40A-SW 50C-SW-25-40C-SW 5.545" (141) 4.485" (114) 8.5" (216) 0.85 (0.39) □ 6" SW – 4" SW 60A-SW-25-40A-SW 60C-SW-25-40C-SW 6.600" (168) 4.485" (114) 8.5" (216) 1.70 (0.77) □ 6" MW – 5" SW 60A-MW-25-50A-SW 60C-MW-25-50C-SW 6.652" (169) 5.545" (141) 8.5" (216) 1.90 (0.86) This adapter is used to reduce between different diameters of conduit. Note: These are just examples of some reducing adapters. Contact Champion Fiberglass directly for other reducers. L D1D2 Unassembled Unit Duct joined together with H-strips Assembled Unit with cable ties SPLIT DUCT For making field repairs when the cable cannot be removed, Champion Fiberglass offers Split Duct conduit. For ease of installation, the duct is split lengthwise in two halves. The duct is then joined by using thermoplastic H-strips. Cable ties are applied every 2–3 ft for securing the duct. Champion Fiberglass also offers elbows and fittings in split configuration. H-strips and cable ties are ordered separately. Contact Champion Fiberglass for item numbers and pricing. FITTINGS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 49Fittings (IPS) cont.IPS TRANSITION ADAPTER Transition adapters are used to transition from fiberglass to PVC Sch 40/80. Note: These are just examples of some transition adapters. Contact Champion Fiberglass directly for other transitions. L D1D2 L H 6 (152) 6 (152) OFFSET BEND When manufacturing offset bends, the vertical offset dimension, H, and the horizontal offset dimension, L, must be provided. All offset bends are supplied with 6" (152 mm) straight ends. (Item numbers for offset bends end with the suffix “-47”.) Contact Champion Fiberglass directly for additional information, part numbers and pricing. WOBBLE COUPLING Wobble couplings are used for minor vertical and horizontal offsets for above ground installations. (Item numbers for wobble couplings end with the suffix “-48”.) Contact Champion Fiberglass directly for additional information regarding dimensions, part numbers and pricing. NOMINAL IPS ITEM NO D1 D2 L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" SW 07A-SW-27 07C-SW-27 1.0750" (27) 1.075" (27) 6.5" (165) 0.04 (0.02) □ 1" SW 10A-SW-27 10C-SW-27 1.2000" (30) 1.335" (34) 6.5" (165) 0.07 (0.03) □ 1-1/4" SW 12A-SW-27 12C-SW-27 1.6850" (43) 1.385" (35) 6.5" (165) 0.16 (0.07) □ 1-1/2" SW 15A-SW-27 15C-SW-27 1.9250" (49) 1.685" (43) 6.5" (165) 0.21 (0.10) □ 2" SW 20A-SW-27 20C-SW-27 2.4000" (61) 2.400" (61) 6.5" (165) 0.3 (0.14) □ 2-1/2" SW 25A-SW-27 25C-SW-27 2.9050" (74) 2.900" (74) 6.5" (165) 0.39 (0.18) □ 3" SW 30A-SW-27 30C-SW-27 3.5250" (90) 3.525" (90) 6.5" (165) 0.5 (0.23) □ 4" SW 40A-SW-27 40C-SW-27 4.4850" (114) 4.525" (115) 7.5" (191) 0.6 (0.27) □ 4" HW 40A-HW-27 40C-HW-27 4.5370" (115) 4.525" (115) 7.5" (191) 0.7 (0.32) □ 5" SW 50A-SW-27 50C-SW-27 5.5450" (141) 5.588" (142) 8.5" (216) 0.7 (0.32) □ 5" MW 50A-MW-27 50C-MW-27 5.5970" (142) 5.588" (142) 8.5" (216) 0.9 (0.41) □ 5" HW 50A-HW-27 50C-HW-27 5.6250" (143) 5.588" (142) 8.5" (216) 1.0 (0.45) □ 6" SW 60A-SW-27 60C-SW-27 6.6000" (168) 6.650" (169) 8.5" (216) 0.8 (0.36) □ 6" MW 60A-MW-27 60C-MW-27 6.6520" (169) 6.650" (169) 8.5" (216) 1.1 (0.50) □ 6" HW 60A-HW-27 60C-HW-27 6.6800" (170) 6.650" (169) 8.5" (216) 1.2 (0.54) □ 8" SW 80A-SW-27 80C-SW-27 8.6170" (219) 8.650" (220) 11.0" (279) 1.47 (0.67) □ 8" MW 80A-MW-27 80C-MW-27 8.6450" (220) 8.650" (220) 11.0" (279) 1.48 (0.67) □ 8" HW 80A-HW-27 80C-HW-27 8.6750" (220) 8.650" (220) 11.0" (279) 1.48 (0.67) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com50 // Champion Duct® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 50 IPS Conduit Bodies Our versatile system components are available in various configurations, all designed to provide access to and protection for your electrical raceway. Availability and Customization • Standard conduit bodies are sup- plied with hubs that require epoxy adhesive to bond the conduit body/ conduit body hubs. • Non-standard (special) conduit bodies can be manufactured with NPT threaded hubs – please contact Champion Fiberglass regarding item numbers, pricing and availability of these hubs. Available for: • IPS (Iron Pipe Size) • ID (Inside Diameter) • XW (Extra Heavy Wall) Features • Champion Fiberglass conduit bodies are made from compression molded, halogen-free, self-extinguishing vinyl ester reinforced fiberglass. • Compression molding provides a very uniform, high-strength and high-quality finished product. • Each conduit body provides a water-tight seal between the cover and conduit body and is supplied with 316 stainless steel hardware cover screws. • Each conduit body cover will be supplied with Champion’s unique “Champ-Seal” gasketing system. This is a silicone based, water-tight and corrosion-resistant gasketing system that completely resists impression setting. Certifications/Compliances • UL 2515 • CSA 22.2 • ISO 9001:2015 Certified • ISO 14001:2015 Certified • ISO 45001:2018 Certified CONDUIT BODIES (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 51 Conduit Bodies (IPS) cont.IPS Conduit Bodies (IPS) cont. TYPE C NOMINAL IPS ITEM NO ABOVE GROUND L H W H1 D SOCKET DEPTH VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" SW 07C-SW-C 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 1.075" (27) 2" (51) 13.90" (228) 0.70 (0.32) □ 1" SW 10C-SW-C 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 1.34" (34) 2" (51) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" SW 12C-SW-C 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 1.685" (43) 2" (51) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" SW 15C-SW-C 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 1.925" (49) 2" (51) 32.00" (524) 1.10 (0.50) □ 2" SW 20C-SW-C 14.25" (362) 3.5625" (90) 3.125" (79) 1.75" (44) 2.400" (61) 3" (76) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" SW 25C-SW-C 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 2.905" (74) 3" (76) 425.00" (6,964) 4.24 (1.92) □ 3" SW 30C-SW-C 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 3.525" (90) 3" (76) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40C-SW-C 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 4.485" (114) 3" (76) 425.00" (6,964) 4.24 (1.92) TYPE LB NOMINAL IPS ITEM NO ABOVE GROUND L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" SW 07C-SW-LB 7.5" (191) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.075" (27) 13.90" (228) 0.70 (0.32) □ 1" SW 10C-SW-LB 7.5" (191) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.34" (34) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" SW 12C-SW-LB 9" (229) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 1.685" (43) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" SW 15C-SW-LB 9" (229) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 1.925" (49) 32.00" (524) 1.10 (0.50) □ 2" SW 20C-SW-LB 11.75" (298) 3.5625" (90) 3.125" (79) 1.75" (44) 6.6875" (170) 2.400" (61) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" SW 25C-SW-LB 16.625" (422) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 2.905" (74) 425.00" (6,964) 4.24 (1.92) □ 3" SW 30C-SW-LB 16.625" (422) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40C-SW-LB 19.375" (492) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.485" (114) 425.00" (6,964) 4.24 (1.92) W D H1 L H2H L H W D H1 CONDUIT BODIES (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com52 // Champion Duct®Conduit Bodies (IPS) cont. IPS Conduit Bodies (IPS) cont. TYPE LL NOMINAL IPS ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" SW 07C-SW-LL 7.5" (191) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.075" (27) 13.90" (228) 0.70 (0.32) □ 1" SW 10C-SW-LL 7.5" (191) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.34" (34) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" SW 12C-SW-LL 9" (229) 2.825" (72) 2.5" (64) 4.4375" (113) 1.195" (30) 1.685" (43) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" SW 15C-SW-LL 9" (229) 2.825" (72) 2.5" (64) 4.4375" (113) 1.195" (30) 1.925" (49) 32.00" (524) 1.10 (0.50) □ 2" SW 20C-SW-LL 11.75" (298) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.400" (61) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" SW 25C-SW-LL 16.625" (422) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 2.905" (74) 425.00" (6,964) 4.24 (1.92) □ 3" SW 30C-SW-LL 16.625" (422) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40C-SW-LL 19.375" (492) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.485" (114) 425.00" (6,964) 4.24 (1.92) TYPE LR NOMINAL IPS ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" SW 07C-SW-LR 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.075" (27) 13.90" (228) 0.70 (0.32) □ 1" SW 10C-SW-LR 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.34" (34) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" SW 12C-SW-LR 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 1.685" (43) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" SW 15C-SW-LR 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 1.925" (49) 32.00" (524) 1.10 (0.50) □ 2" SW 20C-SW-LR 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.400" (61) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" SW 25C-SW-LR 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 2.905" (74) 425.00" (6,964) 4.24 (1.92) □ 3" SW 30C-SW-LR 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40C-SW-LR 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.485" (114) 425.00" (6,964) 4.24 (1.92) L H W D H1 W1 L H W D H1 W1 CONDUIT BODIES (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 53Conduit Bodies (IPS) cont.IPS Conduit Bodies (IPS) cont. TYPE TB NOMINAL IPS ITEM NO ABOVE GROUND L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" SW 07C-SW-TB 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.075" (27) 13.90" (228) 0.70 (0.32) □ 1" SW 10C-SW-TB 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.34" (34) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" SW 12C-SW-TB 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 1.685" (43) 32.00" (524) 1.40 (0.64) □ 1-1⁄ 2" SW 15C-SW-TB 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 1.925" (49) 32.00" (524) 1.30 (0.59) □ 2" SW 20C-SW-TB 14.25" (362) 3.5625" (90) 3.125" (79) 1.75" (44) 6.6875" (170) 2.400" (61) 70.75" (1,160) 2.80 (1.27) □ 2-1⁄ 2" SW 25C-SW-TB 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 2.905" (74) 425.00" (6,964) 4.24 (1.92) □ 3" SW 30C-SW-TB 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40C-SW-TB 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.485" (114) 425.00" (6,964) 4.24 (1.92) TYPE T NOMINAL IPS ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" SW 07C-SW-T 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.075" (27) 13.90" (228) 0.70 (0.32) □ 1" SW 10C-SW-T 9" (229) 2.125" (54) 1.8125 (46) 3.3125" (84) 1.125" (29) 1.34" (34) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" SW 12C-SW-T 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 1.685" (43) 32.00" (524) 1.40 (0.64) □ 1-1⁄ 2" SW 15C-SW-T 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 1.925" (49) 32.00" (524) 1.30 (0.59) □ 2" SW 20C-SW-T 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.400" (61) 70.75" (1,160) 2.80 (1.27) □ 2-1⁄ 2" SW 25C-SW-T 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 2.905" (74) 425.00" (6,964) 4.24 (1.92) □ 3" SW 30C-SW-T 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40C-SW-T 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.485" (114) 425.00" (6,964) 4.24 (1.92) L W1 H W D H1 L H2H W D H1 " CONDUIT BODIES (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com54 // Champion Duct®Conduit Bodies (IPS) cont. IPS Conduit Bodies (IPS) cont. TYPE X NOMINAL IPS ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" SW 07C-SW-X 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.075" (27) 13.90" (228) 0.70 (0.32) □ 1" SW 10C-SW-X 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.34" (34) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" SW 12C-SW-X 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 1.685" (43) 32.00" (524) 1.60 (0.73) □ 1-1⁄ 2" SW 15C-SW-X 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 1.925" (49) 32.00" (524) 1.50 (0.68) □ 2" SW 20C-SW-X 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.400" (61) 70.75" (1,160) 3.00 (1.36) □ 2-1⁄ 2" SW 25C-SW-X 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 2.905" (74) 425.00" (6,964) 4.24 (1.92) □ 3" SW 30C-SW-X 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40C-SW-X 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.485" (114) 425.00" (6,964) 4.24 (1.92) L H W D H1 W1 REDUCING BUSHINGS Reducing bushings are used to reduce the ID of a socket on a conduit body. Reducing bushings are also available in larger reductions and with female threads. Contact Champion fiberglass for pricing and part numbers. NOMINAL IPS ITEM NO D1 D2 L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" SW 07A-SW-49-05ASW 07C-SW-49-05CSW 1.0750" (27) 0.865" (22) 2.0" (51) 0.03 (0.01) □ 1" SW 10A-SW-49-07ASW 10C-SW-49-07CSW 1.2000" (30) 1.075" (27) 2.0" (51) 0.04 (0.02) □ 1-1/4" SW 12A-SW-49-10ASW 12C-SW-49-10CSW 1.6850" (43) 1.340" (34) 2.0" (51) 0.06 (0.03) □ 1-1/2" SW 15A-SW-49-12ASW 15C-SW-49-12CSW 1.9250" (49) 1.685" (43) 2.0" (51) 0.07 (0.03) □ 2" SW 20A-SW-49-15ASW 20C-SW-49-15CSW 2.4000" (61) 1.925" (49) 3.0" (76) 0.1 (0.05) □ 2-1/2" SW 25A-SW-49-20ASW 25A-SW-49-20CSW 2.9050" (74) 2.400" (61) 3.0" (76) 0.12 (0.05) □ 3" SW 30A-SW-49-25ASW 30C-SW-4925CSW 3.5250" (90) 2.905" (74) 3.0" (76) 0.14 (0.06) □ 4" SW 40A-SW-49-30ASW 40C-SW-49-30CSW 4.4850" (114) 3.525" (90) 3.0" (76) 0.18 (0.08) L D1 D2 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 55IPS CHAMPION ENGINEERING SPECIFICATIONS (IPS) Champion Engineering Specifications (IPS) IPS EPOXY FIBERGLASS CONDUIT ABOVE GROUND SPECIFICATIONS I. References When a standard or other referenced document referred to in this specification is superseded by an approved revision, the revision shall apply. II. Listing The conduit shall be listed by UL, Underwriters Laboratories, to the UL 2515 Above ground Reinforced Thermosetting Resin Conduit (RTRC) and Fittings standard. All conduit shipped shall contain UL labels. III. UL-listed Extended Support Spans The conduit shall be UL listed for the following extended support span lengths. IV. Manufacturing The conduit shall be fiberglass conduit, also known as Reinforced Thermosetting Resin Conduit (RTRC), manufactured using the single-circuit filament winding process. Multi-circuit windings are not allowed. The conduit shall have a winding angle as close as possible to 54.75°. Winding mandrels shall be straight and true so as to produce a non-tapered conduit. Tapering is allowed at the belled end. The resin system shall be epoxy based, with no fillers, using an anhydride curing agent. The fiberglass shall consist of continuous E-glass Grade “A” roving. All additives for increasing flame spread and lowering smoke density shall be halogen free, i.e. not contain chlorine or bromine. Carbon black shall be used as ultraviolet inhibitor to protect the conduit and fittings during storage and exposure to the outdoors. Conduit and elbows shall be black in color unless a custom color has been sourced by special request. Curing shall be done using an oven and shall take place in two steps. The first curing zone shall bring the conduit slowly to the gel temperature. The second zone shall post-cure the conduit at no less than 350°F. The pipe has to be properly cured so that when measuring the glass transition temperature with a differential calorimeter, the difference between the first measurement and the second shall not exceed 5°F. The internal conduit and elbow walls shall be smooth and all fibers embedded in the epoxy. All elbows shall meet the nominal radius plus or minus 3 inches. The wall thickness shall meet tolerance as shown on the next page and the “Out of Rounds” as shown in NEMA TC 14. All elbows shall have either straight ends or deep socket PVC couplings. CONDUIT SIZE STANDARD WALL (.070") MEDIUM WALL (.096") HEAVY WALL (.110") 3/4" 10' – – 1" 10' – – 1-1/4" 10' – – 1-1/2" 10' – – 2" 12' – – 2-1/2" 12' – – 3" 12' – – 4" 12' – 14' 5" – 13' 14' 6" – 13' 14' UL designates Champion Fiberglass MW for 5" and 6" as SW. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com56 // Champion Duct®IPS Champion Engineering Specifications (IPS) cont. CHAMPION ENGINEERING SPECIFICATIONS (IPS) All conduit bodies shall be compression molded from vinyl ester resin and utilize “Champ-Seal” gasket technology. The gasketing system will consist of a silicone- based gasket that is water-tight, corrosion-resistant and resists impression setting. All conduits and elbows shall be durably and legibly marked in accordance to NEMA TC 14. In addition, the following information shall be included: • NEMA TC 14 • UL 2515 (Above Ground) • Manufacturer and reseller (if the conduit was modified or bent other than by the manufacturer) • Date of manufacturing of conduit and elbows • Elbows shall be marked with the angle and radius • Special customer markings (per request) All conduit, elbows and fittings shall be manufactured in the U.S.A. and marked as such. V. Dimensions Conduit shall be manufactured having non-tapered sections (except for integral belled ends). Conduit shall be manufactured with following nominal dimensions: VI. Electrical Characteristics VII. Mechanical Characteristics The conduit shall have following mechanical strength when tested in accordance with referenced test method: OUTSIDE DIAMETER INSIDE DIAMETER WALL THICKNESS SIZE TYPE INCH INCH INCH 3 ⁄4" SW 1.050" 0.910" .070" 1" SW 1.315" 1.175" .070" 1-1⁄4" SW 1.660" 1.520" .070" 1-1⁄ 2" SW 1.900" 1.760" .070" 2" SW 2.375" 2.235" .070" 2-1⁄ 2" SW 2.880" 2.740" .070" 3" SW 3.500" 3.360" .070" 4" SW 4.460" 4.320" .070" 4" HW 4.512" 4.320" .096" 5" MW 5.572" 5.380" .096" 5" HW 5.600" 5.380" .110" 6" MW 6.627" 6.435" .096" 6" HW 6.655" 6.435" .110" Volume Resistivity 3.8 x 1014 ohm-cm ASTM D257 Surface Resistivity 1.1 x 1014 ohms ASTM D257 Dielectric Constant 3.5 (at 103 cps) ASTM D150 Dissipation Factor 0.005 (at 103 cps) ASTM D150 Dielectric Strength 500 volts/mil (19.7 kv/mm) ASTM D149 Tensile Strength, Axial 11,000 psi (76 MPa) ASTM D2105 Compressive Strength 12,000 psi (83 MPa) ASTM D695 Ultimate Elongation 2% psi (9.6 GPa) ASTM D2105 Modulus of Elasticity (4" conduit) 1.4 x 10+6 psi (9.6 GPa) ASTM D2105 Thermal Conductivity 2.0 Btu.in/ft2.hr.°F (0.30 W/m.K) ASTM D5930-1 Specific Gravity 1.9 ASTM D792 Glass Content 65–75% API 15LR Water Absorption 1% max ASTM D570 Barcol Hardness 52–56 ASTM D2583 Coefficient of Thermal Expansion 1.2 x 10-5 in/in/°F (2.2 x 10-5 m/m/°C) ASTM D696 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 57IPS Champion Engineering Specifications (IPS) cont. CHAMPION ENGINEERING SPECIFICATIONS (IPS)Impact Resistance The minimum impact resistance values for the conduit shall be as shown in the table below when tested in accordance with ASTM D2444. Stiffness The minimum conduit stiffness at 5% deflection for all sizes of conduit shall not be less than the values given in the table below when tested in accordance with ASTM D2412. VIII. Quality Assurance Program Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 9001:2015 Quality Management System. IX. Joining System A. Conduit Subjected to Changes in Ambient Temperature The conduit shall be supplied with a bonded coupling or an integral wound bell on one end and a machined spigot on the other end. A two-part adhesive, epoxy resin system, designed to permanently bond fittings and joints of conduit shall be properly mixed and applied to the spigot end before joining the conduits together. The adhesive shall be available for use in three different ambient temperatures, 70°F, 40°F and 20°F. The adhesive shall be supplied from the same manufacturer of conduit and fittings in order not to void the listing by UL. B. Constant Ambient Temperature – Gasketed Joining System The conduit shall be supplied with a gasketed joining system which can be used for concrete encasement as well as direct burial installations. This gasketed conduit shall consist of a three-ribbed gasket made from water-resistant rubber material. The gasket shall be fit into a permanent groove in the belled end of the conduit. Retainer rings etc. are not permitted and shall not be used in order to create the gasket groove. SIZE TYPE ASTM D2444 3 ⁄4" SW 20 lbs/ft 1" SW 25 lbs/ft 1-1⁄4" SW 30 lbs/ft 1-1⁄ 2" SW 35 lbs/ft 2" SW 40 lbs/ft 2-1⁄ 2" SW 55 lbs/ft 3" SW 70 lbs/ft 4" SW 85 lbs/ft 4" HW 120 lbs/ft 5" MW 140 lbs/ft 5" HW 160 lbs/ft 6" MW 160 lbs/ft 6" HW 200 lbs/ft SIZE TYPE ASTM D2412 3 ⁄4" SW 1,500 lb/ft/in2 1" SW 1,200 lb/ft/in2 1-1⁄4" SW 850 lb/ft/in2 1-1⁄ 2" SW 600 lb/ft/in2 2" SW 320 lb/ft/in2 2-1⁄ 2" SW 200 lb/ft/in2 3" SW 140 lb/ft/in2 4" SW 50 lb/ft/in2 4" HW 130 lb/ft/in2 5" MW 75 lb/ft/in2 5" HW 90 lb/ft/in2 6" MW 55 lb/ft/in2 6" HW 65 lb/ft/in2 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com58 // Champion Duct®IPS Champion Engineering Specifications (IPS) cont. CHAMPION ENGINEERING SPECIFICATIONS (IPS) C. Constant Ambient Temperature – Interference Joining System The conduit shall be supplied with an interference joining system which can be used for concrete encasement (only). The interference joining system consists of an integral bell and spigot. The spigot end has a buttress type male thread for easy installation into the belled end female mating threads. The tapered buttress threads make the joining system easy to assemble while providing a high pull-out strength of 1,000 lbs. The joining system is concrete tight, but not water tight. X. Toxicity The conduit shall not contain any compounds that can release halogens, i.e. chlorine, bromine, flourine and iodine, in more than trace amounts when burning. Following shall be the maximum values when tested in accordance to ASTM E-800: XI. Fittings and Accessories Fiberglass conduit fittings, elbows, and accessories shall be manufactured using one of two manufacturing procedures. The first method shall use the same process, methods, and components as used to manufacture the fiberglass conduit. The second method shall use the compression molding process, Sheet Molding Compound (SMC), for the manufacture of the finished component. The SMC material shall be a vinyl ester resin with +30% reinforcement of glass. The glass fibers should be approximately 1" in length. The SMC material shall be fire resistant to UL 2515 specifications and shall be halogen free. All conduit bodies shall be supplied with Champion’s unique “Champ-Seal” gasketing system. This is a silicone-based, water-tight, corrosion-resistant gasketing system that completely resists impression setting. XII. Environmental Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 14001:2015 Environmental Management Systems and Performance. XIII. Installation Training Manufacturer may provide (upon request) contractor installation training for field cutting, joint preparation, joint assembly, field bending and RTRC field cut sealing (with field cutting sealant) at manufacturer’s discretion. GASES VALUES (MAX PPM) Hydrogen Chloride 0 Hydrogen Bromide 0 Hydrogen Cyanide <1 Hydrogen Sulfide 0 Ammonia 0 Aldehydes as HCHO <10 Oxides of Nitrogen <50 Carbon Dioxide <12,500 Carbon Monoxide <250 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 59IPS Champion Engineering Specifications (IPS) cont. CHAMPION ENGINEERING SPECIFICATIONS (IPS)IPS EPOXY FIBERGLASS CONDUIT BELOW GROUND SPECIFICATIONS I. References When a standard or other referenced document referred to in this specification is superseded by an approved revision, the revision shall apply. II. Listing The conduit shall be listed by UL, Underwriters Laboratories, to the UL 2420 IPS (Below Ground) standard. All conduit shipped shall contain UL labels. III. UL-listed Extended Support Spans The conduit shall be UL listed for the following extended support span lengths. IV. Manufacturing The conduit shall be fiberglass conduit, also known as Reinforced Thermosetting Resin Conduit (RTRC), manufactured using the single-circuit filament winding process. Multi-circuit windings are not allowed. The conduit shall have a winding angle as close as possible to 54.75°. Winding mandrels shall be straight and true so as to produce a non-tapered conduit. Tapering is allowed at the belled end. The resin system shall be epoxy based, with no fillers, using an anhydride curing agent. The fiberglass shall consist of continuous E-glass Grade “A” roving. All additives for increasing flame spread and lowering smoke density shall be halogen free, i.e. not contain chlorine or bromine. Carbon black shall be used as ultraviolet inhibitor to protect the conduit and fittings during storage and exposure to the outdoors. Conduit and elbows shall be black in color unless a custom color has been sourced by special request. Curing shall be done using an oven and shall take place in two steps. The first curing zone shall bring the conduit slowly to the gel temperature. The second zone shall post-cure the conduit at no less than 350°F. The pipe has to be properly cured so that when measuring the glass transition temperature with a differential calorimeter, the difference between the first measurement and the second shall not exceed 5°F. The internal conduit and elbow walls shall be smooth and all fibers embedded in the epoxy. All elbows shall meet the nominal radius plus or minus 3 inches. The wall thickness shall meet tolerance as shown on the next page and the “Out of Rounds” as shown in NEMA TC 14. All elbows shall have either straight ends or deep socket PVC couplings. All conduit bodies shall be compression molded from vinyl ester resin and utilize “Champ-Seal” gasket technology. The gasketing system will consist of a silicone-based gasket that is water-tight, corrosion-resistant and resists impression setting. CONDUIT SIZE STANDARD WALL (.070") MEDIUM WALL (.096") HEAVY WALL (.110") 3/4" 10' – – 1" 10' – – 1-1/4" 10' – – 1-1/2" 10' – – 2" 12' – – 2-1/2" 12' – – 3" 12' – – 4" 12' – 14' 5" – 13' 14' 6" – 13' 14' UL designates Champion Fiberglass MW for 5" and 6" as SW. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com60 // Champion Duct®IPS Champion Engineering Specifications (IPS) cont. CHAMPION ENGINEERING SPECIFICATIONS (IPS) All conduits and elbows shall be durably and legibly marked in accordance to NEMA TC 14. In addition, the following information shall be included: • NEMA TC 14 • UL 2420 (Below Ground) • Manufacturer and reseller (if the conduit was modified or bent other than by the manufacturer) • Date of manufacturing of conduit and elbows • Elbows shall be marked with the angle and radius • Special customer markings (per request) All conduit, elbows and fittings shall be manufactured in the U.S.A. and marked as such. V. Dimensions Conduit shall be manufactured having non-tapered sections (except for integral belled ends). Conduit shall be manufactured with following nominal dimensions: VI. Electrical Characteristics VII. Mechanical Characteristics The conduit shall have following mechanical strength when tested in accordance with referenced test method: OUTSIDE DIAMETER INSIDE DIAMETER WALL THICKNESS SIZE TYPE INCH INCH INCH 3 ⁄4" SW 1.050" 0.910" .070" 1" SW 1.315" 1.175" .070" 1-1⁄4" SW 1.660" 1.520" .070" 1-1⁄ 2" SW 1.900" 1.760" .070" 2" SW 2.375" 2.235" .070" 2-1⁄ 2" SW 2.880" 2.740" .070" 3" SW 3.500" 3.360" .070" 4" SW 4.460" 4.320" .070" 4" HW 4.512" 4.320" .096" 5" MW 5.572" 5.380" .096" 5" HW 5.600" 5.380" .110" 6" MW 6.627" 6.435" .096" 6" HW 6.655" 6.435" .110" Volume Resistivity 3.8 x 1014 ohm-cm ASTM D257 Surface Resistivity 1.1 x 1014 ohms ASTM D257 Dielectric Constant 3.5 (at 103 cps) ASTM D150 Dissipation Factor 0.005 (at 103 cps) ASTM D150 Dielectric Strength 500 volts/mil (19.7 kv/mm) ASTM D149 Tensile Strength, Axial 11,000 psi (76 MPa) ASTM D2105 Compressive Strength 12,000 psi (83 MPa) ASTM D695 Ultimate Elongation 2% psi (9.6 GPa) ASTM D2105 Modulus of Elasticity (4" conduit) 1.4 x 10+6 psi (9.6 GPa) ASTM D2105 Thermal Conductivity 2.0 Btu.in/ft2.hr.°F (0.30 W/m.K) ASTM D5930-1 Specific Gravity 1.9 ASTM D792 Glass Content 65–75% API 15LR Water Absorption 1% max ASTM D570 Barcol Hardness 52–56 ASTM D2583 Coefficient of Thermal Expansion 1.2 x 10-5 in/in/°F (2.2 x 10-5 m/m–/°C) ASTM D696 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 61IPS Champion Engineering Specifications (IPS) cont. CHAMPION ENGINEERING SPECIFICATIONS (IPS)Impact Resistance: ASTM D2444 Stiffness at 5% Deflection: ASTM D2412 VIII. Quality Assurance Program Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 9001:2015 Quality Management System. IX. Joining System A. Conduit Subjected to Changes in Ambient Temperature The conduit shall be supplied with a bonded coupling or an integral wound bell on one end and a machined spigot on the other end. A two-part adhesive, epoxy resin system, designed to permanently bond fittings and joints of conduit shall be properly mixed and applied to the spigot end before joining the conduits together. The adhesive shall be available for use in three different ambient temperatures, 70°F, 40°F and 20°F. The adhesive shall be supplied from the same manufacturer of conduit and fittings in order not to void the listing by UL. B. Constant Ambient Temperature – Gasketed Joining System The conduit shall be supplied with a gasketed joining system which can be used for concrete encasement as well as direct burial installations. This gasketed conduit shall consist of a three-ribbed gasket made from water-resistant rubber material. The gasket shall be fit into a permanent groove in the belled end of the conduit. Retainer rings etc. are not permitted and shall not be used in order to create the gasket groove. SIZE TYPE ASTM D2444 3 ⁄4" SW 20 lbs/ft 1" SW 25 lbs/ft 1-1⁄4" SW 30 lbs/ft 1-1⁄ 2" SW 35 lbs/ft 2" SW 40 lbs/ft 2-1⁄ 2" SW 55 lbs/ft 3" SW 70 lbs/ft 4" SW 85 lbs/ft 4" HW 120 lbs/ft 5" MW 140 lbs/ft 5" HW 160 lbs/ft 6" MW 160 lbs/ft 6" HW 200 lbs/ft SIZE TYPE ASTM D2412 3 ⁄4" SW 1,500 lb/ft/in2 1" SW 1,200 lb/ft/in2 1-1⁄4" SW 850 lb/ft/in2 1-1⁄ 2" SW 600 lb/ft/in2 2" SW 320 lb/ft/in2 2-1⁄ 2" SW 200 lb/ft/in2 3" SW 140 lb/ft/in2 4" SW 50 lb/ft/in2 4" HW 130 lb/ft/in2 5" MW 75 lb/ft/in2 5" HW 90 lb/ft/in2 6" MW 55 lb/ft/in2 6" HW 65 lb/ft/in2 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com62 // Champion Duct®IPS CHAMPION ENGINEERING SPECIFICATIONS (IPS) C. Constant Ambient Temperature – Interference Joining System The conduit shall be supplied with an interference joining system which can be used for concrete encasement (only). The interference joining system consists of an integral bell and spigot. The spigot end has a buttress type male thread for easy installation into the belled end female mating threads. The tapered buttress threads make the joining system easy to assemble while providing a high pull-out strength of 1,000 lbs. The joining system is concrete tight, but not water tight. X. Toxicity The conduit shall not contain any compounds that can release halogens, i.e. chlorine, bromine, flourine and iodine, in more than trace amounts when burning. Following shall be the maximum values when tested in accordance to ASTM E-800: XI. Fittings and Accessories Fiberglass conduit fittings, elbows, and accessories shall be manufactured using one of two manufacturing procedures. The first method shall use the same process, methods, and components as used to manufacture the fiberglass conduit. The second method shall use the compression molding process, Sheet Molding Compound (SMC), for the manufacture of the finished component. The SMC material shall be a vinyl ester resin with +30% reinforcement of glass. The glass fibers should be approximately 1" in length. The SMC material shall be fire resistant to UL 2515 specifications and shall be halogen free. All conduit bodies shall be supplied with Champion’s unique “Champ-Seal” gasketing system. This is a silicone-based, water-tight, corrosion-resistant gasketing system that completely resists impression setting. XII. Environmental Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 14001:2015 Environmental Management Systems and Performance. XIII. Installation Training Manufacturer may provide (upon request) contractor installation training for field cutting, joint preparation, joint assembly, field bending and RTRC field cut sealing (with field cutting sealant) at manufacturer’s discretion. GASES VALUES (MAX PPM) Hydrogen Chloride 0 Hydrogen Bromide 0 Hydrogen Cyanide <1 Hydrogen Sulfide 0 Ammonia 0 Aldehydes as HCHO <10 Oxides of Nitrogen <50 Carbon Dioxide <12,500 Carbon Monoxide <250 Champion Engineering Specifications (IPS) cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 63XW XW❱❱CONDUIT In this section: XW (Extra Heavy Wall) type conduit is primarily used for Class I, Division 2 hazardous location applications or installations requiring severe impact strength. Many wastewater treatment plants utilize XW type conduit for its corrosion resistance and Class I, Division 2 capabilities, while utility companies utilize XW to protect their fiber-optic cables in above ground and under bridge applications. XW conduit can be used in areas that are susceptible to damage per NEC Article 355.10F. XW conduit is an ID (Inside Diameter)- sized conduit which has a .250" wall thickness and has been shown to stop a .45 caliber bullet at 20 ft. All XW conduit sizes are supplied with the Straight Socket connection. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 63 // Champion Duct® XW 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 64 XW CONDUIT STRAIGHT LENGTHS (XW) Conduit Straight Lengths TYPE XW (EXTRA HEAVY WALL) INCHES (METRIC) NOMINAL SIZE XW ITEM NO UL/CSA LISTED OUTSIDE DIAMETER MIN. INSIDE DIAMETER NOMINAL WALL THICKNESS* (T) LENGTH (L) WEIGHT BELOW GROUND ABOVE GROUND AVERAGE TOLERANCE LBS/FT KG/M □ 3 ⁄4" (19) 07A-XW-10S 07C-XW-10-S Yes 1.410" (36) +0.056" (1.4) 0.910" (23) .25" (6) 10 ft (3 m) 0.61 (0.91) -0.036" (0.9) □ 1" (25) 10A-XW-10S 10C-XW-10-S Yes 1.675" (43) +0.056" (1.4) 1.175" (30) .25" (6) 10 ft (3 m) 0.68 (1.01) -0.036" (0.9) □ 1-1⁄4" (32) 12A-XW-20-S 12C-XW-20-S Yes 2.020" (51) +0.056" (1.4) 1.520" (39) .25" (6) 20 ft (6.1 m) 0.82 (1.22) -0.036" (0.9) □ 1-1⁄ 2" (38) 15A-XW-20-S 15C-XW-20-S Yes 2.260" (57) +0.056" (1.4) 1.760" (45) .25" (6) 20 ft (6.1 m) 1.18 (1.76) -0.036" (0.9) □ 2" (51) 20B-XW-20-S 20D-XW-20-S Yes 2.500" (64) +0.056" (1.4) 2.000" (51) .25" (6) 20 ft (6.1 m) 1.26 (1.88) -0.036" (0.9) □ 2-1⁄ 2" (64) 25B-XW-20-S 25D-XW-20-S Yes 3.000" (76) +0.056" (1.4) 2.500" (64) .25" (6) 20 ft (6.1 m) 1.54 (2.29) -0.036" (0.9) □ 3" (76) 30B-XW-20-S 30D-XW-20-S Yes 3.500" (89) +0.056" (1.4) 3.000" (76) .25" (6) 20 ft (6.1 m) 1.82 (2.71) -0.036" (0.9) □ 3-1⁄ 2" (89) 35B-XW-20-S 35D-XW-20-S Yes 4.000" (102) +0.056" (1.4) 3.500" (89) .25" (6) 20 ft (6.1 m) 2.10 (3.13) -0.036" (0.9) □ 4" (102) 40B-XW-20-S 40D-XW-20-S Yes 4.500" (114) +0.056" (1.4) 4.000" (102) .25" (6) 20 ft (6.1 m) 2.38 (3.54) -0.036" (0.9) □ 5" (127) 50B-XW-20-S 50D-XW-20-S Yes 5.500" (140) +0.056" (1.4) 5.000" (127) .25" (6) 20 ft (6.1 m) 2.94 (4.38) -0.036" (0.9) □ 6" (152) 60B-XW-20-S 60D-XW-20-S Yes 6.500" (165) +0.056" (1.4) 6.000" (152) .25" (6) 20 ft (6.1 m) 3.50 (5.21) -0.036" (0.9) □ 8" (203) 80A-XW-20-S 80C-XW-20-S – 8.900" (226) +0.056" (1.4) 8.400" (213) .25" (6) 20 ft (6.1 m) 4.80 (7.14) -0.036" (0.9) □ 10" (254) 100B-XW-20-S 100D-XW-20-S – 10.500" (267) +0.056" (1.4) 10.000" (254) .25" (6) 20 ft (6.1 m) 5.74 (8.54) -0.036" (0.9) □ 12" (305) 120B-XW-20-S 120D-XW-20-S – 12.500" (318) +0.056" (1.4) 12.000" (305) .25" (6) 20 ft (6.1 m) 6.86 (10.21) -0.036" (0.9) STRAIGHT SOCKET (XW) * Actual wall thickness is that required to meet the performance requirements for specifications. Other wall thicknesses are available by special request. L ODID T 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 65 // Champion Duct® XW ELBOWS (XW) Elbows ELBOWS WITH BONDED ON PVC COUPLINGS Straight PVC Deep Socket Coupling 2-1/2° PVC Deep Socket Coupling Elbow with deep socket coupling and female adapter Deep Socket PVC Coupling bonded onto fiberglass elbow 6" R3' 90° 6" Deep Socket Coupling Female Adapter Male Adapters (PVC or Fiberglass) Female Adapters (PVC or Fiberglass) PVC Stubs Elbows can be supplied with one or two PVC-bonded couplings. Replace “-P” suffix with: “-1D” for one coupling or “-2D” for two couplings. Champion elbows can also be supplied with 2-1/2° or 5° PVC offset couplings to correct conduit field misalignments. Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass PVC male and female adapters. 5° PVC Deep Socket Coupling 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 66 XW ELBOWS (XW) Elbows (XW) cont. NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-90-P 07C-XW-90-P 1.41" (36) 6" (152) 12" (305) 1.52 (0.69) □ 1" XW 10A-XW-90-P 10C-XW-90-P 1.68" (43) 6" (152) 12" (305) 1.70 (0.77) □ 1-1/4" XW 12A-XW-90-P 12C-XW-90-P 2.02" (51) 6" (152) 12" (305) 2.05 (0.93) □ 1-1/2" XW 15A-XW-90-P 15C-XW-90-P 2.26" (57) 6" (152) 12" (305) 2.95 (1.34) □ 2" XW 20B-XW-90-P 20D-XW-90-P 2.50" (63) 6" (152) 12" (305) 3.15 (1.43) □ 2-1⁄ 2" XW 25B-XW-90-P 25D-XW-90-P 3.00" (76) 6" (152) 12" (305) 3.85 (1.75) □ 3" XW 30B-XW-90-P 30D-XW-90-P 3.50" (89) 6" (152) 12" (305) 4.55 (2.06) □ 3-1⁄ 2" XW 35B-XW-90-P 35D-XW-90-P 4.00" (102) 6" (152) 12" (305) 5.25 (2.38) 90° x 12" 90° elbows O M O R NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" XW 07A-XW-9SR-P 07C-XW-9SR-P 1.410" (36) 6" (152) 7.25" (184) 0.98 (0.4) □ 1" XW 10A-XW-9SR-P 10C-XW-9SR-P 1.680" (43) 6" (152) 7.25" (184) 1.19 (0.5) □ 1-1⁄4" XW 12A-XW-9SR-P 12C-XW-9SR-P 2.020" (51) 6" (152) 7.25" (184) 1.62 (0.7) □ 1-1⁄ 2" XW 15A-XW-9SR-P 15C-XW-9SR-P 2.260" (57) 6" (152) 9.50" (210) 2.42 (1.1) □ 2" XW 20B-XW-9SR-P 20D-XW-9SR-P 2.500" (64) 6" (152) 9.50" (241) 2.87 (1.3) XW 90° STANDARD RADIUS ELBOWS Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass PVC male and female adapters. NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-91-P 07C-XW-91-P 1.41" (36) 6" (152) 24" (610) 2.54 (1.15) □ 1" XW 10A-XW-91-P 10C-XW-91-P 1.68" (43) 6" (152) 24" (610) 2.83 (1.29) □ 1-1/4" XW 12A-XW-91-P 12C-XW-91-P 2.02" (51) 6" (152) 24" (610) 3.42 (1.55) □ 1-1/2" XW 15A-XW-91-P 15C-XW-91-P 2.26" (57) 6" (152) 24" (610) 4.92 (2.23) □ 2" XW 20B-XW-91-P 20D-XW-91-P 2.50" (65) 6" (152) 24" (610) 5.25 (2.38) □ 2-1⁄ 2" XW 25B-XW-91-P 25D-XW-91-P 3.00" (76) 6" (152) 24" (610) 6.42 (2.92) □ 3" XW 30B-XW-91-P 30D-XW-91-P 3.50" (89) 6" (152) 24" (610) 7.58 (3.44) □ 3-1⁄ 2" XW 35B-XW-91-P 35D-XW-91-P 4.00" (102) 6" (152) 24" (610) 8.76 (3.98) □ 4" XW 40B-XW-91-P 40D-XW-91-P 4.50" (114) 6" (152) 24" (610) 9.92 (4.50) 90° x 24" 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 67 // Champion Duct® XW ELBOWS (XW) Elbows (XW) cont. 90° x 48" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-93-P 07C-XW-93-P 1.41" (36) 6" (152) 48" (1,219) 4.48 (2.03) □ 1" XW 10A-XW-93-P 10C-XW-93-P 1.68" (43) 6" (152) 48" (1,219) 4.90 (2.22) □ 1-1/4" XW 12A-XW-93-P 12C-XW-93-P 2.02" (51) 6" (152) 48" (1,219) 6.75 (3.06) □ 1-1/2" XW 15A-XW-93-P 15C-XW-93-P 2.26" (57) 6" (152) 48" (1,219) 9.78 (4.43) □ 2" XW 20B-XW-93-P 20D-XW-93-P 2.50" (65) 6" (152) 48" (1,219) 10.08 (4.58) □ 2-1⁄ 2" XW 25B-XW-93-P 25D-XW-93-P 3.00" (76) 6" (152) 48" (1,219) 12.32 (5.59) □ 3" XW 30B-XW-93-P 30D-XW-93-P 3.50" (89) 6" (152) 48" (1,219) 14.56 (6.61) □ 3-1⁄ 2" XW 35B-XW-93-P 35D-XW-93-P 4.00" (102) 6" (152) 48" (1,219) 16.80 (7.63) □ 4" XW 40B-XW-93-P 40D-XW-93-P 4.50" (114) 6" (152) 48" (1,219) 19.04 (8.64) □ 5" XW 50B-XW-93-P 50D-XW-93-P 5.50" (140) 6" (152) 48" (1,219) 23.52 (10.68) □ 6" XW 60B-XW-93-P 60D-XW-93-P 6.50" (165) 6" (152) 48" (1,219) 28.00 (12.71) NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-92-P 07C-XW-92-P 1.41" (36) 6" (152) 36" (914) 3.46 (1.57) □ 1" XW 10A-XW-92-P 10C-XW-92-P 1.68" (43) 6" (152) 36" (914) 3.85 (1.75) □ 1-1/4" XW 12A-XW-92-P 12C-XW-92-P 2.02" (51) 6" (152) 36" (914) 4.65 (2.11) □ 1-1/2" XW 15A-XW-92-P 15C-XW-92-P 2.26" (57) 6" (152) 36" (914) 6.69 (3.04) □ 2" XW 20B-XW-92-P 20D-XW-92-P 2.50" (65) 6" (152) 36" (914) 7.14 (3.24) □ 2-1⁄ 2" XW 25B-XW-92-P 25D-XW-92-P 3.00" (76) 6" (152) 36" (914) 8.73 (3.96) □ 3" XW 30B-XW-92-P 30D-XW-92-P 3.50" (89) 6" (152) 36" (914) 10.31 (4.68) □ 3-1⁄ 2" XW 35B-XW-92-P 35D-XW-92-P 4.00" (102) 6" (152) 36" (914) 11.90 (5.40) □ 4" XW 40B-XW-92-P 40D-XW-92-P 4.50" (114) 6" (152) 36" (914) 13.49 (6.12) □ 5" XW 50B-XW-92-P 50D-XW-92-P 5.50" (140) 6" (152) 36" (914) 16.79 (7.56) □ 6" XW 60B-XW-92-P 60D-XW-92-P 6.50" (165) 6" (152) 36" (914) 19.99 (9.00) 90° x 36" 90° x 60" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-94-P 07C-XW-94-P 1.41" (36) 6" (152) 60" (1,524) 4.96 (2.25) □ 1" XW 10A-XW-94-P 10C-XW-94-P 1.68" (43) 6" (152) 60" (1,524) 5.56 (2.52) □ 1-1/4" XW 12A-XW-94-P 12C-XW-94-P 2.02" (51) 6" (152) 60" (1,524) 6.72 (3.05) □ 1-1/2" XW 15A-XW-94-P 15C-XW-94-P 2.26" (57) 6" (152) 60" (1,524) 9.67 (4.39) □ 2" XW 20B-XW-94-P 20D-XW-94-P 2.50" (65) 6" (152) 60" (1,524) 11.13 (5.05) □ 2-1⁄ 2" XW 25B-XW-94-P 25D-XW-94-P 3.00" (76) 6" (152) 60" (1,524) 13.61 (6.18) □ 3" XW 30B-XW-94-P 30D-XW-94-P 3.50" (89) 6" (152) 60" (1,524) 16.08 (7.30) □ 3-1⁄ 2" XW 35B-XW-94-P 35D-XW-94-P 4.00" (102) 6" (152) 60" (1,524) 18.55 (8.42) □ 4" XW 40B-XW-94-P 40D-XW-94-P 4.50" (114) 6" (152) 60" (1,524) 21.02 (9.54) □ 5" XW 50B-XW-94-P 50D-XW-94-P 5.50" (140) 6" (152) 60" (1,524) 25.97 (11.79) □ 6" XW 60B-XW-94-P 60D-XW-94-P 6.50" (165) 6" (152) 60" (1,524) 30.92 (14.04) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 68 XW ELBOWS (XW) Elbows (XW) cont. NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-80-P 07C-XW-80-P 1.41" (36) 6" (152) 12" (305) 1.07 (0.48) □ 1" XW 10A-XW-80-P 10C-XW-80-P 1.68" (43) 6" (152) 12" (305) 1.19 (0.54) □ 1-1/4" XW 12A-XW-80-P 12C-XW-80-P 2.02" (51) 6" (152) 12" (305) 1.44 (0.65) □ 1-1/2" XW 15A-XW-80-P 15C-XW-80-P 2.26" (57) 6" (152) 12" (305) 2.07 (0.94) □ 2" XW 20B-XW-80-P 20D-XW-80-P 2.50" (63) 6" (152) 12" (305) 2.21 (1.00) □ 2-1⁄ 2" XW 25B-XW-80-P 25D-XW-80-P 3.00" (76) 6" (152) 12" (305) 2.70 (1.22) □ 3" XW 30B-XW-80-P 30D-XW-80-P 3.50" (89) 6" (152) 12" (305) 2.89 (1.31) □ 3-1⁄ 2" XW 35B-XW-80-P 35D-XW-80-P 4.00" (102) 6" (152) 12" (305) 3.68 (1.67) NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-81-P 07C-XW-81-P 1.41" (36) 6" (152) 24" (610) 1.52 (0.69) □ 1" XW 10A-XW-81-P 10C-XW-81-P 1.68" (43) 6" (152) 24" (610) 1.70 (0.77) □ 1-1/4" XW 12A-XW-81-P 12C-XW-81-P 2.02" (51) 6" (152) 24" (610) 2.05 (0.93) □ 1-1/2" XW 15A-XW-81-P 15C-XW-81-P 2.26" (57) 6" (152) 24" (610) 2.95 (1.34) □ 2" XW 20B-XW-81-P 20D-XW-81-P 2.50" (65) 6" (152) 24" (610) 3.15 (1.43) □ 2-1⁄ 2" XW 25B-XW-81-P 25D-XW-81-P 3.00" (76) 6" (152) 24" (610) 3.85 (1.75) □ 3" XW 30B-XW-81-P 30D-XW-81-P 3.50" (89) 6" (152) 24" (610) 4.55 (2.07) □ 3-1⁄ 2" XW 35B-XW-81-P 35D-XW-81-P 4.00" (102) 6" (152) 24" (610) 5.24 (2.38) □ 4" XW 40B-XW-81-P 40D-XW-81-P 4.50" (114) 6" (152) 24" (610) 5.95 (2.70) 45° x 12" 45° x 24" 45° elbows O M O R NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" XW 07A-XW-8SR-P 07C-XW-8SR-P 1.410" (36) 6" (152) 7.25" (184) 0.90 (0.41) □ 1" XW 10A-XW-8SR-P 10C-XW-8SR-P 1.680" (43) 6" (152) 7.25" (184) 1.00 (0.45) □ 1-1⁄4" XW 12A-XW-8SR-P 12C-XW-8SR-P 2.020" (51) 6" (152) 7.25" (184) 1.21 (0.55) □ 1-1⁄ 2" XW 15A-XW-8SR-P 15C-XW-8SR-P 2.260" (57) 6" (152) 9.50" (241) 1.91 (0.87) □ 2" XW 20B-XW-8SR-P 20D-XW-8SR-P 2.500" (64) 6" (152) 9.50" (241) 2.04 (0.93) XW 45° STANDARD RADIUS ELBOWS Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass PVC male and female adapters. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 69 // Champion Duct® XW ELBOWS (XW) 45° x 48" 45° x 60" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-83-P 07C-XW-83-P 1.41" (36) 6" (152) 48" (1,219) 4.48 (2.03) □ 1" XW 10A-XW-83-P 10C-XW-83-P 1.68" (43) 6" (152) 48" (1,219) 4.90 (2.22) □ 1-1/4" XW 12A-XW-83-P 12C-XW-83-P 2.02" (51) 6" (152) 48" (1,219) 5.00 (2.27) □ 1-1/2" XW 15A-XW-83-P 15C-XW-83-P 2.26" (57) 6" (152) 48" (1,219) 5.05 (2.29) □ 2" XW 20B-XW-83-P 20D-XW-83-P 2.50" (65) 6" (152) 48" (1,219) 5.15 (2.34) □ 2-1⁄ 2" XW 25B-XW-83-P 25D-XW-83-P 3.00" (76) 6" (152) 48" (1,219) 6.29 (2.85) □ 3" XW 30B-XW-83-P 30D-XW-83-P 3.50" (89) 6" (152) 48" (1,219) 7.43 (3.37) □ 3-1⁄ 2" XW 35B-XW-83-P 35D-XW-83-P 4.00" (102) 6" (152) 48" (1,219) 8.57 (3.89) □ 4" XW 40B-XW-83-P 40D-XW-83-P 4.50" (114) 6" (152) 48" (1,219) 9.72 (4.41) □ 5" XW 50B-XW-83-P 50D-XW-83-P 5.50" (140) 6" (152) 48" (1,219) 12.01 (5.45) □ 6" XW 60B-XW-83-P 60D-XW-83-P 6.50" (165) 6" (152) 48" (1,219) 14.29 (6.49) NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-84-P 07C-XW-84-P 1.41" (36) 6" (152) 60" (1,524) 2.77 (1.25) □ 1" XW 10A-XW-84-P 10C-XW-84-P 1.68" (43) 6" (152) 60" (1,524) 3.15 (1.43) □ 1-1/4" XW 12A-XW-84-P 12C-XW-84-P 2.02" (51) 6" (152) 60" (1,524) 3.78 (1.72) □ 1-1/2" XW 15A-XW-84-P 15C-XW-84-P 2.26" (57) 6" (152) 60" (1,524) 5.41 (2.46) □ 2" XW 20B-XW-84-P 20D-XW-84-P 2.50" (65) 6" (152) 60" (1,524) 6.30 (2.86) □ 2-1⁄ 2" XW 25B-XW-84-P 25D-XW-84-P 3.00" (76) 6" (152) 60" (1,524) 7.70 (3.50) □ 3" XW 30B-XW-84-P 30D-XW-84-P 3.50" (89) 6" (152) 60" (1,524) 9.10 (4.13) □ 3-1⁄ 2" XW 35B-XW-84-P 35D-XW-84-P 4.00" (102) 6" (152) 60" (1,524) 10.50 (4.77) □ 4" XW 40B-XW-84-P 40D-XW-84-P 4.50" (114) 6" (152) 60" (1,524) 11.90 (5.40) □ 5" XW 50B-XW-84-P 50D-XW-84-P 5.50" (140) 6" (152) 60" (1,524) 14.70 (6.67) □ 6" XW 60B-XW-84-P 60D-XW-84-P 6.50" (165) 6" (152) 60" (1,524) 17.50 (7.94) Elbows (XW) cont. 45° x 36" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-82-P 07C-XW-82-P 1.41" (36) 6" (152) 36" (914) 2.03 (0.92) □ 1" XW 10A-XW-82-P 10C-XW-82-P 1.68" (43) 6" (152) 36" (914) 2.27 (1.03) □ 1-1/4" XW 12A-XW-82-P 12C-XW-82-P 2.02" (51) 6" (152) 36" (914) 2.73 (1.24) □ 1-1/2" XW 15A-XW-82-P 15C-XW-82-P 2.26" (57) 6" (152) 36" (914) 3.93 (1.78) □ 2" XW 20B-XW-82-P 20D-XW-82-P 2.50" (65) 6" (152) 36" (914) 4.20 (1.91) □ 2-1⁄ 2" XW 25B-XW-82-P 25D-XW-82-P 3.00" (76) 6" (152) 36" (914) 5.13 (2.33) □ 3" XW 30B-XW-82-P 30D-XW-82-P 3.50" (89) 6" (152) 36" (914) 6.07 (2.76) □ 3-1⁄ 2" XW 35B-XW-82-P 35D-XW-82-P 4.00" (102) 6" (152) 36" (914) 6.99 (3.18) □ 4" XW 40B-XW-82-P 40D-XW-82-P 4.59" (114) 6" (152) 36" (914) 7.93 (3.60) □ 5" XW 50B-XW-82-P 50D-XW-82-P 5.50" (140) 6" (152) 36" (914) 9.79 (4.44) □ 6" XW 60B-XW-82-P 60D-XW-82-P 6.50" (165) 6" (152) 36" (914) 11.65 (5.29) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 70 XW ELBOWS (XW) Elbows (XW) cont. 30° x 24" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-71-P 07C-XW-71-P 1.41" (36) 6" (152) 24" (610) 1.22 (0.55) □ 1" XW 10A-XW-71-P 10C-XW-71-P 1.68" (43) 6" (152) 24" (610) 1.36 (0.62) □ 1-1/4" XW 12A-XW-71-P 12C-XW-71-P 2.02" (51) 6" (152) 24" (610) 1.64 (0.74) □ 1-1/2" XW 15A-XW-71-P 15C-XW-71-P 2.26" (57) 6" (152) 24" (610) 2.36 (1.07) □ 2" XW 20B-XW-71-P 20D-XW-71-P 2.50" (65) 6" (152) 24" (610) 2.52 (1.14) □ 2-1⁄ 2" XW 25B-XW-71-P 25D-XW-71-P 3.00" (76) 6" (152) 24" (610) 3.08 (1.40) □ 3" XW 30B-XW-71-P 30D-XW-71-P 3.50" (89) 6" (152) 24" (610) 3.72 (1.69) □ 3-1⁄ 2" XW 35B-XW-71-P 35D-XW-71-P 4.00" (102) 6" (152) 24" (610) 4.30 (1.95) □ 4" XW 40B-XW-71-P 40D-XW-71-P 4.50" (114) 6" (152) 24" (610) 4.87 (2.21) 30° x 12" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-70-P 07C-XW-70-P 1.41" (36) 6" (152) 12" (305) 0.97 (0.44) □ 1" XW 10A-XW-70-P 10C-XW-70-P 1.68" (43) 6" (152) 12" (305) 1.08 (0.49) □ 1-1/4" XW 12A-XW-70-P 12C-XW-70-P 2.02" (51) 6" (152) 12" (305) 1.30 (0.59) □ 1-1/2" XW 15A-XW-70-P 15C-XW-70-P 2.26" (57) 6" (152) 12" (305) 1.87 (0.85) □ 2" XW 20B-XW-70-P 20D-XW-70-P 2.50" (63) 6" (152) 12" (305) 2.00 (0.91) □ 2-1⁄ 2" XW 25B-XW-70-P 25D-XW-70-P 3.00" (76) 6" (152) 12" (305) 2.44 (1.11) □ 3" XW 30B-XW-70-P 30D-XW-70-P 3.50" (89) 6" (152) 12" (305) 2.89 (1.31) □ 3-1⁄ 2" XW 35B-XW-70-P 35D-XW-70-P 4.00" (102) 6" (152) 12" (305) 3.33 (1.51) 30° elbows M O O R NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" XW 07A-XW-7SR-P 07C-XW-7SR-P 1.410" (36) 6" (152) 7.25" (184) 0.90 (0.41) □ 1" XW 10A-XW-7SR-P 10C-XW-7SR-P 1.680" (43) 6" (152) 7.25" (184) 1.00 (0.45) □ 1-1⁄4" XW 12A-XW-7SR-P 12C-XW-7SR-P 2.020" (51) 6" (152) 7.25" (184) 1.21 (0.55) □ 1-1⁄ 2" XW 15A-XW-7SR-P 15C-XW-7SR-P 2.260" (57) 6" (152) 9.50" (241) 1.91 (0.87) □ 2" XW 20B-XW-7SR-P 20D-XW-7SR-P 2.500" (64) 6" (152) 9.50" (241) 2.04 (0.93) XW 30° STANDARD RADIUS ELBOWS Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass PVC male and female adapters. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 71 // Champion Duct® XW ELBOWS (XW) 30° x 48" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-73-P 07C-XW-73-P 1.41" (36) 6" (152) 48" (1,219) 1.90 (0.86) □ 1" XW 10A-XW-73-P 10C-XW-73-P 1.68" (43) 6" (152) 48" (1,219) 2.17 (0.98) □ 1-1/4" XW 12A-XW-73-P 12C-XW-73-P 2.02" (51) 6" (152) 48" (1,219) 2.63 (1.20) □ 1-1/2" XW 15A-XW-73-P 15C-XW-73-P 2.26" (57) 6" (152) 48" (1,219) 3.77 (1.71) □ 2" XW 20B-XW-73-P 20D-XW-73-P 2.50" (65) 6" (152) 48" (1,219) 3.89 (1.77) □ 2-1⁄ 2" XW 25B-XW-73-P 25D-XW-73-P 3.00" (76) 6" (152) 48" (1,219) 4.75 (2.16) □ 3" XW 30B-XW-73-P 30D-XW-73-P 3.50" (89) 6" (152) 48" (1,219) 5.61 (2.55) □ 3-1⁄ 2" XW 35B-XW-73-P 35D-XW-73-P 4.00" (102) 6" (152) 48" (1,219) 6.47 (2.94) □ 4" XW 40B-XW-73-P 40D-XW-73-P 4.50" (114) 6" (152) 48" (1,219) 7.34 (3.33) □ 5" XW 50B-XW-73-P 50D-XW-73-P 5.50" (140) 6" (152) 48" (1,219) 9.07 (4.12) □ 6" XW 60B-XW-73-P 60D-XW-73-P 6.50" (165) 6" (152) 48" (1,219) 10.79 (4.90) 30° x 60" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-74-P 07C-XW-74-P 1.41" (36) 6" (152) 60" (1,524) 2.02 (0.91) □ 1" XW 10A-XW-74-P 10C-XW-74-P 1.68" (43) 6" (152) 60" (1,524) 2.26 (1.03) □ 1-1/4" XW 12A-XW-74-P 12C-XW-74-P 2.02" (51) 6" (152) 60" (1,524) 2.72 (1.23) □ 1-1/2" XW 15A-XW-74-P 15C-XW-74-P 2.26" (57) 6" (152) 60" (1,524) 3.92 (1.77) □ 2" XW 20B-XW-74-P 20D-XW-74-P 2.50" (65) 6" (152) 60" (1,524) 4.52 (2.05) □ 2-1⁄ 2" XW 25B-XW-74-P 25D-XW-74-P 3.00" (76) 6" (152) 60" (1,524) 5.52 (2.51) □ 3" XW 30B-XW-74-P 30D-XW-74-P 3.50" (89) 6" (152) 60" (1,524) 6.52 (2.96) □ 3-1⁄ 2" XW 35B-XW-74-P 35D-XW-74-P 4.00" (102) 6" (152) 60" (1,524) 7.53 (3.42) □ 4" XW 40B-XW-74-P 40D-XW-74-P 4.50" (114) 6" (152) 60" (1,524) 8.53 (3.87) □ 5" XW 50B-XW-74-P 50D-XW-74-P 5.50" (140) 6" (152) 60" (1,524) 10.54 (4.79) □ 6" XW 60B-XW-74-P 60D-XW-74-P 6.50" (165) 6" (152) 60" (1,524) 12.55 (5.70) Elbows (XW) cont. 30° x 36" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-72-P 07C-XW-72-P 1.41" (36) 6" (152) 36" (914) 1.52 (0.69) □ 1" XW 10A-XW-72-P 10C-XW-72-P 1.68" (43) 6" (152) 36" (914) 1.70 (0.77) □ 1-1/4" XW 12A-XW-72-P 12C-XW-72-P 2.02" (51) 6" (152) 36" (914) 2.05 (0.93) □ 1-1/2" XW 15A-XW-72-P 15C-XW-72-P 2.26" (57) 6" (152) 36" (914) 2.95 (1.34) □ 2" XW 20B-XW-72-P 20D-XW-72-P 2.50" (65) 6" (152) 36" (914) 3.15 (1.43) □ 2-1⁄ 2" XW 25B-XW-72-P 25D-XW-72-P 3.00" (76) 6" (152) 36" (914) 3.85 (1.75) □ 3" XW 30B-XW-72-P 30D-XW-72-P 3.50" (89) 6" (152) 36" (914) 4.55 (2.07) □ 3-1⁄ 2" XW 35B-XW-72-P 35D-XW-72-P 4.00" (102) 6" (152) 36" (914) 5.25 (2.38) □ 4" XW 40B-XW-72-P 40D-XW-72-P 4.50" (114) 6" (152) 36" (914) 5.95 (2.70) □ 5" XW 50B-XW-72-P 50D-XW-72-P 5.50" (140) 6" (152) 36" (914) 7.35 (3.34) □ 6" XW 60B-XW-72-P 60D-XW-72-P 6.50" (165) 6" (152) 36" (914) 8.75 (3.97) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 72 XW ELBOWS (XW) Elbows (XW) cont. 22-1/2° elbows 22-1/2° x 12" 22-1/2° x 24" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-60-P 07C-XW-60-P 1.41" (36) 6" (152) 12" (305) 0.87 (0.39) □ 1" XW 10A-XW-60-P 10C-XW-60-P 1.68" (43) 6" (152) 12" (305) 0.97 (0.44) □ 1-1/4" XW 12A-XW-60-P 12C-XW-60-P 2.02" (51) 6" (152) 12" (305) 1.16 (0.53) □ 1-1/2" XW 15A-XW-60-P 15C-XW-60-P 2.26" (57) 6" (152) 12" (305) 1.68 (0.76) □ 2" XW 20B-XW-60-P 20D-XW-60-P 2.50" (63) 6" (152) 12" (305) 1.79 (0.81) □ 2-1⁄ 2" XW 25B-XW-60-P 25D-XW-60-P 3.00" (76) 6" (152) 12" (305) 2.19 (0.99) □ 3" XW 30B-XW-60-P 30D-XW-60-P 3.50" (89) 6" (152) 12" (305) 2.58 (1.17) □ 3-1⁄ 2" XW 35B-XW-60-P 35D-XW-60-P 4.00" (102) 6" (152) 12" (305) 2.98 (1.35) NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-61-P 07C-XW-61-P 1.41" (36) 6" (152) 24" (610) 1.07 (0.48) □ 1" XW 10A-XW-61-P 10C-XW-61-P 1.68" (43) 6" (152) 24" (610) 1.19 (0.54) □ 1-1/4" XW 12A-XW-61-P 12C-XW-61-P 2.02" (51) 6" (152) 24" (610) 1.44 (0.65) □ 1-1/2" XW 15A-XW-61-P 15C-XW-61-P 2.26" (57) 6" (152) 24" (610) 2.07 (0.94) □ 2" XW 20B-XW-61-P 20D-XW-61-P 2.50" (65) 6" (152) 24" (610) 2.21 (1.00) □ 2-1⁄ 2" XW 25B-XW-61-P 25D-XW-61-P 3.00" (76) 6" (152) 24" (610) 2.70 (1.23) □ 3" XW 30B-XW-61-P 30D-XW-61-P 3.50" (89) 6" (152) 24" (610) 3.32 (1.51) □ 3-1⁄ 2" XW 35B-XW-61-P 35D-XW-61-P 4.00" (102) 6" (152) 24" (610) 3.83 (1.74) □ 4" XW 40B-XW-61-P 40D-XW-61-P 4.50" (114) 6" (152) 24" (610) 4.34 (1.97) M O O R NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" XW 07A-XW-6SR-P 07C-XW-6SR-P 1.410" (36) 6" (152) 7.25" (184) 0.90 (0.41) □ 1" XW 10A-XW-6SR-P 10C-XW-6SR-P 1.680" (43) 6" (152) 7.25" (184) 1.00 (0.45) □ 1-1⁄4" XW 12A-XW-6SR-P 12C-XW-6SR-P 2.020" (51) 6" (152) 7.25" (184) 1.21 (0.55) □ 1-1⁄ 2" XW 15A-XW-6SR-P 15C-XW-6SR-P 2.260" (57) 6" (152) 9.50" (241) 1.91 (0.87) □ 2" XW 20B-XW-6SR-P 20D-XW-6SR-P 2.500" (64) 6" (152) 9.50" (241) 2.04 (0.93) XW 22-1/2° STANDARD RADIUS ELBOWS Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass PVC male and female adapters. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 73 // Champion Duct® XW ELBOWS (XW) NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-63-P 07C-XW-63-P 1.41" (36) 6" (152) 48" (1,219) 1.42 (0.64) □ 1" XW 10A-XW-63-P 10C-XW-63-P 1.68" (43) 6" (152) 48" (1,219) 1.59 (0.72) □ 1-1/4" XW 12A-XW-63-P 12C-XW-63-P 2.02" (51) 6" (152) 48" (1,219) 1.92 (0.87) □ 1-1/2" XW 15A-XW-63-P 15C-XW-63-P 2.26" (57) 6" (152) 48" (1,219) 2.75 (1.24) □ 2" XW 20B-XW-63-P 20D-XW-63-P 2.50" (65) 6" (152) 48" (1,219) 3.15 (1.43) □ 2-1⁄ 2" XW 25B-XW-63-P 25D-XW-63-P 3.00" (76) 6" (152) 48" (1,219) 3.85 (1.75) □ 3" XW 30B-XW-63-P 30D-XW-63-P 3.50" (89) 6" (152) 48" (1,219) 4.55 (2.07) □ 3-1⁄ 2" XW 35B-XW-63-P 35D-XW-63-P 4.00" (102) 6" (152) 48" (1,219) 5.25 (2.38) □ 4" XW 40B-XW-63-P 40D-XW-63-P 4.50" (114) 6" (152) 48" (1,219) 5.95 (2.70) □ 5" XW 50B-XW-63-P 50D-XW-63-P 5.50" (140) 6" (152) 48" (1,219) 7.35 (3.34) □ 6" XW 60B-XW-63-P 60D-XW-63-P 6.50" (165) 6" (152) 48" (1,219) 8.75 (3.97) 22-1/2° x 48" 22-1/2° x 60" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-64-P 07C-XW-64-P 1.41" (36) 6" (152) 60" (1,524) 1.84 (0.83) □ 1" XW 10A-XW-64-P 10C-XW-64-P 1.68" (43) 6" (152) 60" (1,524) 2.04 (0.93) □ 1-1/4" XW 12A-XW-64-P 12C-XW-64-P 2.02" (51) 6" (152) 60" (1,524) 2.50 (1.13) □ 1-1/2" XW 15A-XW-64-P 15C-XW-64-P 2.26" (57) 6" (152) 60" (1,524) 3.57 (1.62) □ 2" XW 20B-XW-64-P 20D-XW-64-P 2.50" (65) 6" (152) 60" (1,524) 3.68 (1.67) □ 2-1⁄ 2" XW 25B-XW-64-P 25D-XW-64-P 3.00" (76) 6" (152) 60" (1,524) 4.50 (2.04) □ 3" XW 30B-XW-64-P 30D-XW-64-P 3.50" (89) 6" (152) 60" (1,524) 5.31 (2.41) □ 3-1⁄ 2" XW 35B-XW-64-P 35D-XW-64-P 4.00" (102) 6" (152) 60" (1,524) 6.13 (2.78) □ 4" XW 40B-XW-64-P 40D-XW-64-P 4.50" (114) 6" (152) 60" (1,524) 6.94 (3.15) □ 5" XW 50B-XW-64-P 50D-XW-64-P 5.50" (140) 6" (152) 60" (1,524) 8.58 (3.90) □ 6" XW 60B-XW-64-P 60D-XW-64-P 6.50" (165) 6" (152) 60" (1,524) 10.21 (4.64) Elbows (XW) cont. NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-62-P 07C-XW-62-P 1.41" (36) 6" (152) 36" (914) 1.27 (0.58) □ 1" XW 10A-XW-62-P 10C-XW-62-P 1.68" (43) 6" (152) 36" (914) 1.42 (0.64) □ 1-1/4" XW 12A-XW-62-P 12C-XW-62-P 2.02" (51) 6" (152) 36" (914) 1.71 (0.77) □ 1-1/2" XW 15A-XW-62-P 15C-XW-62-P 2.26" (57) 6" (152) 36" (914) 2.46 (1.12) □ 2" XW 20B-XW-62-P 20D-XW-62-P 2.50" (65) 6" (152) 36" (914) 2.63 (1.19) □ 2-1⁄ 2" XW 25B-XW-62-P 25D-XW-62-P 3.00" (76) 6" (152) 36" (914) 3.21 (1.46) □ 3" XW 30B-XW-62-P 30D-XW-62-P 3.50" (89) 6" (152) 36" (914) 3.79 (1.72) □ 3-1⁄ 2" XW 35B-XW-62-P 35D-XW-62-P 4.00" (102) 6" (152) 36" (914) 4.38 (1.99) □ 4" XW 40B-XW-62-P 40D-XW-62-P 4.50" (114) 6" (152) 36" (914) 4.96 (2.25) □ 5" XW 50B-XW-62-P 50D-XW-62-P 5.50" (140) 6" (152) 36" (914) 6.13 (2.78) □ 6" XW 60B-XW-62-P 60D-XW-62-P 6.50" (165) 6" (152) 36" (914) 7.29 (3.31) 22-1/2° x 36" 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 74 XW ELBOWS (XW) Elbows (XW) cont. 11-1/4° elbows 11-1/4° x 12" 11-1/4° x 24" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-50-P 07C-XW-50-P 1.41" (36) 6" (152) 12" (305) 0.71 (0.32) □ 1" XW 10A-XW-50-P 10C-XW-50-P 1.68" (43) 6" (152) 12" (305) 0.79 (0.36) □ 1-1/4" XW 12A-XW-50-P 12C-XW-50-P 2.02" (51) 6" (152) 12" (305) 0.96 (0.43) □ 1-1/2" XW 15A-XW-50-P 15C-XW-50-P 2.26" (57) 6" (152) 12" (305) 1.38 (0.63) □ 2" XW 20B-XW-50-P 20D-XW-50-P 2.50" (63) 6" (152) 12" (305) 1.47 (0.67) □ 2-1⁄ 2" XW 25B-XW-50-P 25D-XW-50-P 3.00" (76) 6" (152) 12" (305) 1.80 (0.82) □ 3" XW 30B-XW-50-P 30D-XW-50-P 3.50" (102) 6" (152) 12" (305) 2.45 (1.11) □ 3-1⁄ 2" XW 35B-XW-50-P 35D-XW-50-P 4.00" (114) 6" (152) 12" (305) 3.50 (1.59) NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-51-P 07C-XW-51-P 1.41" (36) 6" (152) 24" (610) 0.87 (0.39) □ 1" XW 10A-XW-51-P 10C-XW-51-P 1.68" (43) 6" (152) 24" (610) 0.97 (0.44) □ 1-1/4" XW 12A-XW-51-P 12C-XW-51-P 2.02" (51) 6" (152) 24" (610) 1.16 (0.53) □ 1-1/2" XW 15A-XW-51-P 15C-XW-51-P 2.26" (57) 6" (152) 24" (610) 1.68 (0.76) □ 2" XW 20B-XW-51-P 20D-XW-51-P 2.50" (63) 6" (152) 24" (610) 1.79 (0.81) □ 2-1⁄ 2" XW 25B-XW-51-P 25D-XW-51-P 3.00" (76) 6" (152) 24" (610) 2.19 (0.99) □ 3" XW 30B-XW-51-P 30D-XW-51-P 3.50" (89) 6" (152) 24" (610) 2.58 (1.17) □ 3-1⁄ 2" XW 35B-XW-51-P 35D-XW-51-P 4.00" (102) 6" (152) 24" (610) 2.98 (1.35) □ 4" XW 40B-XW-51-P 40D-XW-51-P 4.50" (114) 6" (152) 24" (610) 3.38 (1.53) M O O R NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3 ⁄4" XW 07A-XW-5SR-P 07C-XW-5SR-P 1.410" (36) 6" (152) 7.25" (184) 0.90 (0.41) □ 1" XW 10A-XW-5SR-P 10C-XW-5SR-P 1.680" (43) 6" (152) 7.25" (184) 1.00 (0.45) □ 1-1⁄4" XW 12A-XW-5SR-P 12C-XW-5SR-P 2.020" (51) 6" (152) 7.25" (184) 1.21 (0.55) □ 1-1⁄ 2" XW 15A-XW-5SR-P 15C-XW-5SR-P 2.260" (57) 6" (152) 9.50" (241) 1.91 (0.87) □ 2" XW 20B-XW-5SR-P 20D-XW-5SR-P 2.500" (64) 6" (152) 9.50" (241) 2.04 (0.93) XW 11-1/4° STANDARD RADIUS ELBOWS Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass PVC male and female adapters. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 75 // Champion Duct® XW ELBOWS (XW) Elbows (XW) cont. NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-54-P 07C-XW-54-P 1.41" (36) 6" (152) 60" (1,524) 1.13 (0.51) □ 1" XW 10A-XW-54-P 10C-XW-54-P 1.68" (43) 6" (152) 60" (1,524) 1.26 (0.57) □ 1-1/4" XW 12A-XW-54-P 12C-XW-54-P 2.02" (51) 6" (152) 60" (1,524) 1.52 (0.69) □ 1-1/2" XW 15A-XW-54-P 15C-XW-54-P 2.26" (57) 6" (152) 60" (1,524) 2.18 (1.00) □ 2" XW 20B-XW-54-P 20D-XW-54-P 2.50" (65) 6" (152) 60" (1,524) 2.52 (1.44) □ 2-1⁄ 2" XW 25B-XW-54-P 25D-XW-54-P 3.00" (76) 6" (152) 60" (1,524) 3.08 (1.40) □ 3" XW 30B-XW-54-P 30D-XW-54-P 3.50" (89) 6" (152) 60" (1,524) 3.64 (1.65) □ 3-1⁄ 2" XW 35B-XW-54-P 35D-XW-54-P 4.00" (102) 6" (152) 60" (1,524) 4.20 (1.91) □ 4" XW 40B-XW-54-P 40D-XW-54-P 4.50" (114) 6" (152) 60" (1,524) 4.76 (2.16) □ 5" XW 50B-XW-54-P 50D-XW-54-P 5.50" (140) 6" (152) 60" (1,524) 5.88 (2.67) □ 6" XW 60B-XW-54-P 60D-XW-54-P 6.50" (165) 6" (152) 60" (1,524) 7.00 (3.18) NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-53-P 07C-XW-53-P 1.41" (36) 6" (152) 48" (1,219) 1.00 (0.45) □ 1" XW 10A-XW-53-P 10C-XW-53-P 1.68" (43) 6" (152) 48" (1,219) 1.15 (0.52) □ 1-1/4" XW 12A-XW-53-P 12C-XW-53-P 2.02" (51) 6" (152) 48" (1,219) 1.37 (0.62) □ 1-1/2" XW 15A-XW-53-P 15C-XW-53-P 2.26" (57) 6" (152) 48" (1,219) 2.00 (0.91) □ 2" XW 20B-XW-53-P 20D-XW-53-P 2.50" (64) 6" (152) 48" (1,219) 2.29 (1.04) □ 2-1⁄ 2" XW 25B-XW-53-P 25D-XW-53-P 3.00" (76) 6" (152) 48" (1,219) 2.83 (1.29) □ 3" XW 30B-XW-53-P 30D-XW-53-P 3.50" (89) 6" (152) 48" (1,219) 3.34 (1.51) □ 3-1⁄ 2" XW 35B-XW-53-P 35D-XW-53-P 4.00" (102) 6" (152) 48" (1,219) 3.86 (1.75) □ 4" XW 40B-XW-53-P 40D-XW-53-P 4.50" (114) 6" (152) 48" (1,219) 4.38 (1.99) □ 5" XW 50B-XW-53-P 50D-XW-53-P 5.50" (140) 6" (152) 48" (1,219) 5.41 (2.46) □ 6" XW 60B-XW-53-P 60D-XW-53-P 6.50" (165) 6" (152) 48" (1,219) 6.44 (2.92) 11-1/4° x 48" 11-1/4° x 60" 11-1/4° x 36" NOMINAL XW ITEM NO M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-52-P 07C-XW-52-P 1.41" (36) 6" (152) 36" (914) 0.97 (0.44) □ 1" XW 10A-XW-52-P 10C-XW-52-P 1.68" (43) 6" (152) 36" (914) 1.08 (0.49) □ 1-1/4" XW 12A-XW-52-P 12C-XW-52-P 2.02" (51) 6" (152) 36" (914) 1.30 (0.59) □ 1-1/2" XW 15A-XW-52-P 15C-XW-52-P 2.26" (57) 6" (152) 36" (914) 1.87 (0.85) □ 2" XW 20B-XW-52-P 20D-XW-52-P 2.50" (64) 6" (152) 36" (914) 2.00 (0.91) □ 2-1⁄ 2" XW 25B-XW-52-P 25D-XW-52-P 3.00" (76) 6" (152) 36" (914) 2.44 (1.11) □ 3" XW 30B-XW-52-P 30D-XW-52-P 3.50" (89) 6" (152) 36" (914) 2.88 (1.31) □ 3-1⁄ 2" XW 35B-XW-52-P 35D-XW-52-P 4.00" (102) 6" (152) 36" (914) 3.33 (1.51) □ 4" XW 40B-XW-52-P 40D-XW-52-P 4.50" (114) 6" (152) 36" (914) 3.77 (3.77) □ 5" XW 50B-XW-52-P 50D-XW-52-P 5.50" (140) 6" (152) 36" (914) 4.64 (2.11) □ 6" XW 60B-XW-52-P 60D-XW-52-P 6.50" (165) 6" (152) 36" (914) 5.53 (2.51) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 76 XW FITTINGS (XW) BOX CONNECTOR (Straight Threads) NOMINAL XW ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-30 07C-XW-30 1.435" (36) 3" (76) 0.11 (0.05) □ 1" XW 10A-XW-30 10C-XW-30 1.700" (43) 3" (76) 0.22 (0.10) □ 1-1/4" XW 12A-XW-30 12C-XW-30 2.045" (52) 3" (76) 0.35 (0.16) □ 1-1/2" XW 15A-XW-30 15C-XW-30 2.285" (58) 3" (76) 0.49 (0.22) □ 2" XW 20B-XW-30 20D-XW-30 2.525" (64) 5" (127) 0.85 (0.39) □ 2-1⁄ 2" XW 25B-XW-30 25D-XW-30 3.025" (77) 5" (127) 0.94 (0.43) □ 3" XW 30B-XW-30 30D-XW-30 3.525" (90) 5" (127) 1.28 (0.58) □ 3-1⁄ 2" XW 35B-XW-30 35D-XW-30 4.025" (102) 5" (127) 1.77 (0.80) □ 4" XW 40B-XW-30 40D-XW-30 4.525" (115) 5" (178) 2.09 (0.95) □ 5" XW 50B-XW-30 50D-XW-30 5.525" (140) 5" (178) 2.75 (1.25) □ 6" XW 60B-XW-30 60D-XW-30 6.525" (166) 5" (178) 2.97 (1.35) □ 8" XW 80A-XW-30 80C-XW-30 8.925" (227) 8" (203) 5.24 (2.37) A box connector creates a separable termination into a box. This connector has straight threads (NPS) and is supplied with a locknut. Sealing O-ring supplied by adding an “-EX” suffix to the item number. Fittings D L MALE ADAPTER (Tapered Threads) NOMINAL XW ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-33 07C-XW-33 1.435" (36) 3" (76) 0.09 (0.04) □ 1" XW 10A-XW-33 10C-XW-33 1.700" (43) 3" (76) 0.19 (0.09) □ 1-1/4" XW 12A-XW-33 12C-XW-33 2.045" (52) 3" (76) 0.24 (0.11) □ 1-1/2" XW 15A-XW-33 15C-XW-33 2.285" (58) 3" (76) 0.35 (0.16) □ 2" XW 20B-XW-33 20D-XW-33 2.525" (64) 5" (127) 0.69 (0.31) □ 2-1⁄ 2" XW 25B-XW-33 25D-XW-33 3.025" (77) 5" (127) 0.85 (0.38) □ 3" XW 30B-XW-33 30D-XW-33 3.525" (90) 5" (127) 1.00 (0.45) □ 3-1⁄ 2" XW 35B-XW-33 35D-XW-33 4.025" (102) 5" (127) 1.28 (0.58) □ 4" XW 40B-XW-33 40D-XW-33 4.525" (115) 5" (178) 1.56 (0.71) □ 5" XW 50B-XW-33 50D-XW-33 5.525" (140) 5" (178) 2.08 (0.94) □ 6" XW 60B-XW-33 60D-XW-33 6.525" (166) 5" (178) 2.47 (1.12) □ 8" XW 80A-XW-33 80C-XW-33 8.925" (227) 8" (203) 5.29 (2.37) Male adapters with tapered threads (NPT) are generally used for joining to female threads of rigid steel, Myers-type hubs or terminating into precast iron boxes with female thread entrances. L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 77 // Champion Duct® XWFittings (XW) cont. FITTINGS (XW) SPECIAL ADAPTER FOR PVC-COATED FITTINGS (Male Adapter) NOMINAL XW ITEM NO D L L1 WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-24 07C-XW-24 1.435" (36) 3.75" (95) 0.75" (18) 0.36 (0.16) □ 1" XW 10A-XW-24 10C-XW-24 1.700" (43) 4.00" (102) 1.00" (25) 0.50 (0.23) □ 1-1/4" XW 12A-XW-24 12C-XW-24 2.045" (52) 4.25" (108) 1.25" (32) 0.60 (0.27) □ 1-1/2" XW 15A-XW-24 15C-XW-24 2.285" (58) 4.50" (114) 1.50" (38) 0.90 (0.41) □ 2" XW 20B-XW-24 20D-XW-24 2.525" (64) 7.00" (178) 2.00" (51) 0.69 (0.31) □ 2-1⁄ 2" XW 25B-XW-24 25D-XW-24 3.025" (77) 7.00" (178) 2.00" (51) 1.20 (0.45) □ 3" XW 30B-XW-24 30D-XW-24 3.525" (90) 7.00" (178) 2.00" (51) 1.00 (0.45) □ 3-1⁄ 2" XW 35B-XW-24 35D-XW-24 4.025" (102) 7.00" (178) 2.00" (51) 1.20 (0.54) □ 4" XW 40B-XW-24 40D-XW-24 4.525" (115) 7.00" (178) 2.00" (51) 1.56 (0.71) □ 5" XW 50B-XW-24 50D-XW-24 5.525" (140) 7.00" (178) 2.00" (51) 2.08 (0.94) □ 6" XW 60B-XW-24 60D-XW-24 6.525" (166) 7.00" (178) 2.00" (51) 2.47 (1.12) This terminal adapter has tapered threads and a straight shoulder so it can fit under the PVC sleeve of a PVC-coated steel fitting. FEMALE ADAPTER NOMINAL XW ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-32 07C-XW-32 1.435" (36) 3" (76) 0.30 (0.14) □ 1" XW 10A-XW-32 10C-XW-32 1.700" (43) 3" (76) 0.38 (0.17) □ 1-1/4" XW 12A-XW-32 12C-XW-32 2.045" (52) 3" (76) 0.45 (0.20) □ 1-1/2" XW 15A-XW-32 15C-XW-32 2.285" (58) 3" (76) 0.60 (0.27) □ 2" XW 20B-XW-32 20D-XW-32 2.525" (64) 5" (127) 1.20 (0.55) □ 2-1⁄ 2" XW 25B-XW-32 25D-XW-32 3.025" (77) 5" (127) 0.85 (0.38) □ 3" XW 30B-XW-32 30D-XW-32 3.525" (90) 5" (127) 1.40 (0.64) □ 3-1⁄ 2" XW 35B-XW-32 35D-XW-32 4.025" (102) 5" (127) 1.28 (0.58) □ 4" XW 40B-XW-32 40D-XW-32 4.525" (115) 7" (178) 2.08 (0.94) □ 5" XW 50B-XW-32 50D-XW-32 5.525" (140) 7" (178) 2.60 (1.18) □ 6" XW 60B-XW-32 60D-XW-32 6.525" (166) 7" (178) 3.51 (1.59) This adapter is generally used for joining fiberglass conduit with galvanized rigid steel (GRS) conduit. It has the same threads as GRS conduit and can easily be attached to GRS conduit. D L L1 L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 78 XW Fittings (XW) cont. FITTINGS (XW)SLEEVE COUPLING NOMINAL XW ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-42 07C-XW-42 1.435" (36) 6" (152) 0.22 (0.10) □ 1" XW 10A-XW-42 10C-XW-42 1.700" (43) 6" (152) 0.29 (0.13) □ 1-1/4" XW 12A-XW-42 12C-XW-42 2.045" (52) 6" (152) 0.36 (0.16) □ 1-1/2" XW 15A-XW-42 15C-XW-42 2.285" (58) 6" (152) 0.39 (0.18) □ 2" XW 20B-XW-42 20D-XW-42 2.525" (64) 6" (152) 0.88 (0.40) □ 2-1⁄ 2" XW 25B-XW-42 25D-XW-42 3.025" (77) 6" (152) 1.08 (0.49) □ 3" XW 30B-XW-42 30D-XW-42 3.525" (90) 6" (152) 1.25 (0.57) □ 3-1⁄ 2" XW 35B-XW-42 35D-XW-42 4.025" (102) 6" (152) 1.40 (0.64) □ 4" XW 40B-XW-42 40D-XW-42 4.525" (115) 6" (152) 1.50 (0.68) □ 5" XW 50B-XW-42 50D-XW-42 5.525" (140) 6" (152) 2.08 (0.94) □ 6" XW 60B-XW-42 60D-XW-42 6.525" (166) 6" (152) 2.50 (1.13) □ 8" XW 80A-XW-42 80C-XW-42 8.925" (227) 10" (254) 3.00 (1.36) NOMINAL XW ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-40 07C-XW-40 1.435" (36) 6" (152) 0.22 (0.10) □ 1" XW 10A-XW-40 10C-XW-40 1.700" (43) 6" (152) 0.29 (0.13) □ 1-1/4" XW 12A-XW-40 12C-XW-40 2.045" (52) 6" (152) 0.36 (0.16) □ 1-1/2" XW 15A-XW-40 15C-XW-40 2.285" (58) 6" (152) 0.39 (0.18) □ 2" XW 20B-XW-40 20D-XW-40 2.525" (64) 6" (152) 0.88 (0.40) □ 2-1⁄ 2" XW 25B-XW-40 25D-XW-40 3.025" (77) 6" (152) 1.08 (0.49) □ 3" XW 30B-XW-40 30D-XW-40 3.525" (90) 6" (152) 1.25 (0.57) □ 3-1⁄ 2" XW 35B-XW-40 35D-XW-40 4.025" (102) 6" (152) 1.87 (0.85) □ 4" XW 40B-XW-40 40D-XW-40 4.525" (115) 6" (152) 2.00 (0.91) □ 5" XW 50B-XW-40 50D-XW-40 5.525" (140) 6" (152) 2.50 (1.13) □ 6" XW 60B-XW-40 60D-XW-40 6.525" (166) 6" (152) 2.90 (1.32) □ 8" XW 80A-XW-40 80C-XW-40 8.925" (227) 10" (254) 3.00 (1.36) STOP COUPLING A stop coupling is sometimes referred to as a double bell coupling. L D L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 79 // Champion Duct® XW FITTINGS (XW) Fittings (XW) cont. NOMINAL XW ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-44 07C-XW-44 1.435" (36) 6" (152) 0.22 (0.10) □ 1" XW 10A-XW-44 10C-XW-44 1.700" (43) 6" (152) 0.29 (0.13) □ 1-1/4" XW 12A-XW-44 12C-XW-44 2.045" (52) 6" (152) 0.36 (0.16) □ 1-1/2" XW 15A-XW-44 15C-XW-44 2.285" (58) 6" (152) 0.39 (0.18) □ 2" XW 20B-XW-44 20D-XW-44 2.525" (64) 6" (152) 0.92 (0.42) □ 2-1⁄ 2" XW 25B-XW-44 25D-XW-44 3.025" (77) 6" (152) 1.28 (0.58) □ 3" XW 30B-XW-44 30D-XW-44 3.525" (90) 6" (152) 1.48 (0.67) □ 3-1⁄ 2" XW 35B-XW-44 35D-XW-44 4.025" (102) 6" (152) 1.70 (0.77) □ 4" XW 40B-XW-44 40D-XW-44 4.525" (115) 6" (152) 1.53 (0.67) □ 5" XW 50B-XW-44 50D-XW-44 5.525" (140) 6" (152) 2.17 (0.98) □ 6" XW 60B-XW-44 60D-XW-44 6.525" (166) 10" (254) 2.55 (1.16) 5° DOUBLE BELL COUPLING Other angles can also be manufactured, such as 2.5° etc. Please contact Champion Fiberglass for consultation. L D 5° 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 80 XW FITTINGS (XW) Fittings (XW) cont. SINGLE EXPANSION JOINT SOCKET X SPIGOT, NO O-RING NOMINAL XW ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3/4" XW 07C-XW-34 1.935" (49) 12" (305) 15" (381) 21" (533) 1.40 (0.64) □ 1" XW 10C-XW-34 2.200" (56) 12" (305) 15" (381) 21" (533) 1.57 (0.71) □ 1-1/4" XW 12C-XW-34 2.545" (65) 12" (305) 15" (381) 21" (533) 1.89 (0.86) □ 1-1/2" XW 15C-XW-34 2.785" (71) 12" (305) 15" (381) 21" (533) 2.72 (1.23) □ 2" XW 20D-XW-34 3.025" (77) 12" (305) 15" (381) 21" (533) 2.90 (1.32) □ 2-1⁄ 2" XW 25D-XW-34 3.525" (90) 12" (305) 15" (381) 21" (533) 3.56 (1.61) □ 3" XW 30D-XW-34 4.025" (102) 12" (305) 15" (381) 21" (533) 4.19 (1.90) □ 3-1⁄ 2" XW 35D-XW-34 4.525" (115) 12" (305) 15" (381) 21" (533) 4.83 (2.19) □ 4" XW 40D-XW-34 5.025" (128) 12" (305) 15" (381) 21" (533) 6.42 (2.92) □ 5" XW 50D-XW-34 6.025" (153) 12" (305) 15" (381) 21" (533) 7.94 (3.60) □ 6" XW 60D-XW-34 7.025" (178) 12" (305) 15" (381) 21" (533) 10.06 (4.57) □ 8" XW 80C-XW-34 9.425" (239) 12" (305) 15" (381) 21" (533) 13.80 (6.27) L B A Installation of Expansion Joints: • When the duct is shorter than 50 ft, no Expansion Joint needed. • When the duct is between 50 ft up to 200 ft, install one Expansion Joint at the mid point. • If the duct is longer than 200 ft, install one Expansion Joint every 200 ft apart. • Expansion Joints should be located as close as possible to the quarter point of the conduit span. Note: All Expansion Joints have a yellow line on the nipple end of the joint for proper installation. expansion joints 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 81 // Champion Duct® XW FITTINGS (XW) SINGLE EXPANSION JOINT SOCKET X SOCKET, NO O-RING NOMINAL XW ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3/4" XW 07C-XW-35 1.935" (49) 12" (305) 18" (711) 24" (610) 1.76 (0.80) □ 1" XW 10C-XW-35 2.200" (56) 12" (305) 18" (711) 24" (610) 1.97 (0.89) □ 1-1/4" XW 12C-XW-35 2.545" (65) 12" (305) 18" (711) 24" (610) 2.35 (1.07) □ 1-1/2" XW 15C-XW-35 2.785" (71) 12" (305) 18" (711) 24" (610) 2.72 (1.23) □ 2" XW 20D-XW-35 3.025" (77) 12" (305) 18" (711) 24" (610) 3.62 (1.64) □ 2-1⁄ 2" XW 25D-XW-35 3.525" (90) 12" (305) 18" (711) 24" (610) 4.44 (2.01) □ 3" XW 30D-XW-35 4.025" (102) 12" (305) 18" (711) 24" (610) 5.23 (2.37) □ 3-1⁄ 2" XW 35D-XW-35 4.525" (115) 12" (305) 18" (711) 24" (610) 6.06 (2.75) □ 4" XW 40D-XW-35 5.025" (128) 12" (305) 18" (711) 24" (610) 7.89 (3.58) □ 5" XW 50D-XW-35 6.025" (153) 12" (305) 18" (711) 24" (610) 9.75 (4.43) □ 6" XW 60D-XW-35 7.025" (178) 12" (305) 18" (711) 24" (610) 12.08 (5.48) □ 8" XW 80C-XW-35 9.425" (239) 12" (305) 18" (711) 24" (610) 15.10 (6.95) L B A Fittings (XW) cont. SINGLE EXPANSION JOINT SOCKET X SPIGOT WITH O-RING NOMINAL XW ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3/4" XW 07C-XW-36 1.935" (49) 12" (305) 15" (381) 21" (533) 1.40 (0.64) □ 1" XW 10C-XW-36 2.200" (56) 12" (305) 15" (381) 21" (533) 1.57 (0.71) □ 1-1/4" XW 12C-XW-36 2.545" (65) 12" (305) 15" (381) 21" (533) 1.89 (0.86) □ 1-1/2" XW 15C-XW-36 2.785" (71) 12" (305) 15" (381) 21" (533) 2.72 (1.23) □ 2" XW 20D-XW-36 3.025" (77) 12" (305) 15" (381) 21" (533) 2.90 (1.32) □ 2-1⁄ 2" XW 25D-XW-36 3.525" (90) 12" (305) 15" (381) 21" (533) 3.56 (1.61) □ 3" XW 30D-XW-36 4.025" (102) 12" (305) 15" (381) 21" (533) 4.19 (1.90) □ 3-1⁄ 2" XW 35D-XW-36 4.525" (115) 12" (305) 15" (381) 21" (533) 4.83 (2.19) □ 4" XW 40D-XW-36 5.025" (128) 12" (305) 15" (381) 21" (533) 6.42 (2.92) □ 5" XW 50D-XW-36 6.025" (153) 12" (305) 15" (381) 21" (533) 7.94 (3.60) □ 6" XW 60D-XW-36 7.025" (178) 12" (305) 15" (381) 21" (533) 10.06 (4.57) □ 8" XW 80C-XW-36 9.425" (239) 12" (305) 15" (381) 21" (533) 12.75 (5.78) L B A 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 82 XW FITTINGS (XW) Fittings (XW) cont. DOUBLE EXPANSION JOINT, NO O-RINGS NOMINAL XW ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3/4" XW 07C-XW-38 1.935" (49) 17" (432) 29" (737) 41" (1,041) 3.01 (1.37) □ 1" XW 10C-XW-38 2.200" (56) 17" (432) 29" (737) 41" (1,041) 3.36 (1.53) □ 1-1/4" XW 12C-XW-38 2.545" (65) 17" (432) 29" (737) 41" (1,041) 4.06 (1.84) □ 1-1/2" XW 15C-XW-38 2.785" (71) 17" (432) 29" (737) 41" (1,041) 5.83 (2.65) □ 2" XW 20D-XW-38 3.025" (77) 17" (432) 29" (737) 41" (1,041) 6.24 (2.83) □ 2-1⁄ 2" XW 25D-XW-38 3.525" (90) 17" (432) 29" (737) 41" (1,041) 7.63 (3.46) □ 3" XW 30D-XW-38 4.025" (102) 17" (432) 29" (737) 41" (1,041) 9.01 (4.09) □ 3-1⁄ 2" XW 35D-XW-38 4.525" (115) 17" (432) 29" (737) 41" (1,041) 10.42 (4.72) □ 4" XW 40D-XW-38 5.025" (128) 17" (432) 29" (737) 41" (1,041) 11.78 (5.35) □ 5" XW 50D-XW-38 6.025" (153) 17" (432) 29" (737) 41" (1,041) 14.55 (6.61) □ 6" XW 60D-XW-38 7.025" (178) 17" (432) 29" (737) 41" (1,041) 19.25 (8.74) □ 8" XW 80C-XW-38 9.425" (239) 17" (432) 29" (737) 41" (1,041) 26.40 (11.99) A double expansion joint is sometimes referred to as back-to-back expansion joint. L B AA SINGLE EXPANSION JOINT SOCKET X SOCKET WITH O-RING NOMINAL XW ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3/4" XW 07C-XW-37 1.935" (49) 12" (305) 18" (711) 24" (610) 1.76 (0.80) □ 1" XW 10C-XW-37 2.200" (56) 12" (305) 18" (711) 24" (610) 1.97 (0.89) □ 1-1/4" XW 12C-XW-37 2.545" (65) 12" (305) 18" (711) 24" (610) 2.35 (1.07) □ 1-1/2" XW 15C-XW-37 2.785" (71) 12" (305) 18" (711) 24" (610) 2.72 (1.23) □ 2" XW 20D-XW-37 3.025" (77) 12" (305) 18" (711) 24" (610) 3.62 (1.64) □ 2-1⁄ 2" XW 25D-XW-37 3.525" (90) 12" (305) 18" (711) 24" (610) 4.44 (2.01) □ 3" XW 30D-XW-37 4.025" (102) 12" (305) 18" (711) 24" (610) 5.23 (2.37) □ 3-1⁄ 2" XW 35D-XW-37 4.525" (115) 12" (305) 18" (711) 24" (610) 6.06 (2.75) □ 4" XW 40D-XW-37 5.025" (128) 12" (305) 18" (711) 24" (610) 7.89 (3.58) □ 5" XW 50D-XW-37 6.025" (153) 12" (305) 18" (711) 24" (610) 9.75 (4.43) □ 6" XW 60D-XW-37 7.025" (178) 12" (305) 18" (711) 24" (610) 12.08 (5.48) □ 8" XW 80C-XW-37 9.425" (239) 12" (305) 18" (711) 24" (610) 16.56 (7.52) L B A 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 83 // Champion Duct® XW FITTINGS (XW) ALIGNMENT / EXPANSION FITTING WITH O-RING NOMINAL XW ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3/4" XW 07C-XW-31 1.935" (49) 1.410" (36) 32" (813) 38" (965) 4.27 (1.94) □ 1" XW 10C-XW-31 2.200" (56) 1.675" (43) 32" (813) 38" (965) 4.76 (2.16) □ 1-1/4" XW 12C-XW-31 2.545" (65) 2.020" (51) 32" (813) 38" (965) 5.74 (2.60) □ 1-1/2" XW 15C-XW-31 2.785" (71) 2.260" (57) 32" (813) 38" (965) 8.26 (3.75) □ 2" XW 20D-XW-31 3.025" (77) 2.500" (64) 32" (813) 38" (965) 8.82 (4.00) □ 2-1⁄ 2" XW 25D-XW-31 3.525" (90) 3.000" (76) 32" (813) 38" (965) 10.78 (4.89) □ 3" XW 30D-XW-31 4.025" (102) 3.500" (89) 32" (813) 38" (965) 12.74 (5.78) □ 3-1⁄ 2" XW 35D-XW-31 4.525" (115) 4.000" (102) 32" (813) 38" (965) 14.70 (6.67) □ 4" XW 40D-XW-31 5.025" (128) 4.500" (114) 32" (813) 38" (965) 16.66 (7.56) □ 5" XW 50D-XW-31 6.025" (153) 5.500" (140) 32" (813) 38" (965) 20.58 (9.34) □ 6" XW 60D-XW-31 7.025" (178) 6.500" (165) 32" (813) 38" (965) 24.50 (11.12) □ 8" XW 80C-XW-31 9.425" (239) 8.900" (226) 32" (813) 38" (965) 29.16 (13.23) Fittings (XW) cont. DOUBLE EXPANSION JOINT WITH O-RINGS NOMINAL XW ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3/4" XW 07C-XW-39 1.935" (49) 17" (432) 29" (737) 41" (1,041) 3.01 (1.37) □ 1" XW 10C-XW-39 2.200" (56) 17" (432) 29" (737) 41" (1,041) 3.36 (1.53) □ 1-1/4" XW 12C-XW-39 2.545" (65) 17" (432) 29" (737) 41" (1,041) 4.06 (1.84) □ 1-1/2" XW 15C-XW-39 2.785" (71) 17" (432) 29" (737) 41" (1,041) 5.83 (2.65) □ 2" XW 20D-XW-39 3.025" (77) 17" (432) 29" (737) 41" (1,041) 6.24 (2.83) □ 2-1⁄ 2" XW 25D-XW-39 3.525" (90) 17" (432) 29" (737) 41" (1,041) 7.63 (3.46) □ 3" XW 30D-XW-39 4.025" (102) 17" (432) 29" (737) 41" (1,041) 9.01 (4.09) □ 3-1⁄ 2" XW 35D-XW-39 4.525" (115) 17" (432) 29" (737) 41" (1,041) 10.42 (4.72) □ 4" XW 40D-XW-39 5.025" (128) 17" (432) 29" (737) 41" (1,041) 11.78 (5.35) □ 5" XW 50D-XW-39 6.025" (153) 17" (432) 29" (737) 41" (1,041) 14.55 (6.61) □ 6" XW 60D-XW-39 7.025" (178) 17" (432) 29" (737) 41" (1,041) 19.25 (8.74) □ 8" XW 80C-XW-39 9.425" (239) 17" (432) 29" (737) 41" (1,041) 26.66 (11.63) A double expansion joint is sometimes referred to as back-to-back expansion joint. L B AA Alignment/Expansion fitting is some- times referred to as an Expansion/ Deflection joint. (The clamps holding the rubber sleeve connecting the two nipples are made from stainless steel for corrosion protection.) Note: All Expansion Joints have a yellow line on the nipple end of the joint for proper installation. L A B 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 84 XW FITTINGS (XW) Fittings (XW) cont. END BELLS – SOCKET TYPE NOMINAL XW ITEM NO D1 D2 L M B WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-29 07C-XW-29 1.435" (36) 1.935" (49) 3.00" (76) 2.48" (63) 0.31" (8) 0.63 (0.28) □ 1" XW 10A-XW-29 10C-XW-29 1.700" (43) 2.200" (56) 3.00" (76) 2.70" (68) 0.31" (8) 0.70 (0.32) □ 1-1/4" XW 12A-XW-29 12C-XW-29 2.045" (52) 2.545" (65) 3.00" (76) 3.11" (79) 0.31" (8) 0.85 (0.38) □ 1-1/2" XW 15A-XW-29 15C-XW-29 2.285" (58) 2.785" (71) 3.00" (76) 3.35" (85) 0.31" (8) 1.22 (0.55) □ 2" XW 20B-XW-29 20D-XW-29 2.525" (64) 3.025" (77) 3.00" (76) 3.62" (92) 0.31" (8) 1.30 (0.59) □ 2-1⁄ 2" XW 25B-XW-29 25D-XW-29 3.025" (77) 3.525" (90) 3.00" (76) 4.22" (107) 0.31" (8) 1.59 (0.72) □ 3" XW 30B-XW-29 30D-XW-29 3.525" (90) 4.025" (102) 3.00" (76) 4.62" (117) 0.31" (8) 1.90 (0.86) □ 3-1⁄ 2" XW 35B-XW-29 35D-XW-29 4.025" (102) 4.525" (115) 3.00" (76) 5.48" (139) 0.31" (8) 2.17 (0.98) □ 4" XW 40B-XW-29 40D-XW-29 4.525" (115) 5.025" (128) 3.00" (76) 5.62" (143) 0.31" (8) 2.40 (1.09) □ 5" XW 50B-XW-29 50D-XW-29 5.525" (140) 6.025" (153) 3.00" (76) 6.62" (168) 0.31" (8) 2.42 (1.10) □ 6" XW 60B-XW-29 60D-XW-29 6.525" (166) 7.025" (178) 3.00" (76) 7.62" (194) 0.31" (8) 2.50 (1.13) □ 8" XW 80A-XW-29 80C-XW-29 8.925" (227) 9.425" (239) 5.00" (127) 9.40" (239) 0.31" (8) – – End bells are used for creating a permanent termination into a box and have a smooth surface that the cable can be pulled over. L D2D1M B FIBERGLASS END CAPS NOMINAL XW ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-23 07C-XW-23 1.435" (36) 3.0" (76) 0.30 (0.13) □ 1" XW 10A-XW-23 10C-XW-23 1.700" (43) 3.0" (76) 0.44 (0.20) □ 1-1/4" XW 12A-XW-23 12C-XW-23 2.045" (52) 3.0" (76) 0.51 (0.23) □ 1-1/2" XW 15A-XW-23 15C-XW-23 2.285" (58) 3.0" (76) 0.63 (0.29) □ 2" XW 20B-XW-23 20D-XW-23 2.525" (64) 3.0" (76) 0.68 (0.31) □ 2-1/2" XW 25B-XW-23 25D-XW-23 3.025" (77) 3.0" (76) 0.82 (0.37) □ 3" XW 30B-XW-23 30D-XW-23 3.525" (90) 3.0" (76) 0.92 (0.42) □ 3-1/2" XW 35B-XW-23 35D-XW-23 4.025" (102) 3.0" (76) 1.16 (0.53) □ 4" XW 40B-XW-23 40D-XW-23 4.525" (115) 3.0" (76) 1.36 (0.62) □ 4-1/2" XW 45B-XW-23 45D-XW-23 5.025" (128) 3.0" (76) 1.48 (0.67) □ 5" XW 50B-XW-23 50D-XW-23 5.525" (140) 3.0" (76) 1.85 (0.84) □ 6" XW 60B-XW-23 60D-XW-23 6.525" (166) 3.0" (76) 2.34 (1.06) □ 8" XW 80A-XW-23 80C-XW-23 8.5250" (217) 5.0" (127) 2.73 (1.24) L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 85 // Champion Duct® XW FITTINGS (XW) Fittings (XW) cont. SPLIT ANCHOR RINGS Split anchor rings are always supplied in pairs and are used for above ground installations in order to create fixed points. The split anchor rings are placed around the hanger closest to the mid point between two expansion joints. One pair of split anchor rings is placed on each side of the hanger. The split anchor rings are bonded with epoxy adhesive to the outside of the conduit. The hanger where split anchor rings are used is called an anchor hanger and is normally braced, see Bridge Hanger section in this catalog. NOMINAL XW ITEM NO F L WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 3/4" XW 07C-XW-28 0.25" (6) 3" (76) 0.25 (0.11) □ 1" XW 10C-XW-28 0.25" (6) 3" (76) 0.28 (0.13) □ 1-1/4" XW 12C-XW-28 0.25" (6) 3" (76) 0.34 (0.15) □ 1-1/2" XW 15C-XW-28 0.25" (6) 3" (76) 0.49 (0.22) □ 2" XW 20D-XW-28 0.25" (6) 3" (76) 0.52 (0.24) □ 2-1⁄ 2" XW 25D-XW-28 0.25" (6) 3" (76) 0.64 (0.29) □ 3" XW 30D-XW-28 0.25" (6) 3" (76) 0.80 (0.36) □ 3-1⁄ 2" XW 35D-XW-28 0.25" (6) 3" (76) 0.87 (0.39) □ 4" XW 40D-XW-28 0.25" (6) 3" (76) 0.98 (0.44) □ 5" XW 50D-XW-28 0.25" (6) 3" (76) 1.15 (0.52) □ 6" XW 60D-XW-28 0.25" (6) 3" (76) 1.25 (0.57) L F Side View End View Expansion Joint located at 1/4 point Standard Bridge Hanger Install every 10' appr. (typical) Split Anchor Rings (both sides of hanger)Anchor Hanger w/adjustable bracket For further information, use your smart phone’s QR code scanner to learn more about Champion Fiberglass split anchor rings. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 86 XW FITTINGS (XW) Fittings (XW) cont. SLIP COLLARS Champion Fiberglass Slip Collars allow unrestricted expansion/contraction movement of RTRC conduit while still providing proper support to the conduit system. The Slip Collars eliminate the expansion/contraction binding that naturally occurs in traditional pipe clamp installations. The advantages of Champion Fiberglass Slip Collars include: • Can be used with steel or fiberglass pipe clamps. • Available in black or grey epoxy. • Heavy-duty wall thickness collar allows for considerable pipe clamp tightening without any force transfer to conduit. End View Channel 1-5/8" x 1-5/8" Steel Channel (By Others) By Others 3" Steel Pipe Straps (By Others) Slip Collar 20D-XW-41 (Inside Diameter 2.625") 2" XW Conduit 20D-XW-20-S (Outside Diameter 2.50") Plan View L SIZE RIGID PIPE CLAMP SIZE REQUIRED XW ITEM NO ID OD WALL THICKNESS L □ 3/4" 07C-XW-41 1.44" (37) 1.800" (41) 0.1825" (5) 3" (76) 1-1/2" □ 1" 10C-XW-41 1.70" (43) 2.275" (58) 0.2875" (7) 3" (76) 2-1/2" □ 1-1/4" 12C-XW-41 2.05" (52) 2.775" (70) 0.365" (9) 3" (76) 2-1/2" □ 1-1/2" 15C-XW-41 2.29" (57) 2.775" (70) 0.245" (6) 3" (76) 2-1/2" □ 2" 20D-XW-41 2.53" (64) 3.350" (85) 0.4125" (10) 3" (76) 3" □ 2-1/2" 25D-XW-41 3.03" (77) 3.350" (85) 0.1625" (4) 3" (76) 3" □ 3" 30D-XW-41 3.53" (89) 3.900" (99) 0.1875" (5) 3" (76) 4" □ 3-1/2" 35D-XW-41 4.03" (102) 4.400" (112) 0.1875" (5) 3" (76) 4" □ 4" 40D-XW-41 4.53" (114) 5.463" (139) 0.469" (12) 3" (76) 5" □ 5" 50D-XW-41 5.53" (140) 6.525" (166) 0.500" (13) 3" (76) 6" □ 6" 60D-XW-41 6.53" (165) 8.525" (168) 1.000" (25) 3" (76) 8" THERMOPLASTIC PLUG NOMINAL SIZE ITEM NO □ 3/4" 07-IPS-26 □ 1" 10-IPS-26 □ 1-1/4" 12-IPS-26 □ 1-1/2" 15-IPS-26 □ 2" 20-ID-26 □ 2-1⁄ 2" 25-ID-26 □ 3" 30-ID-26 □ 3-1/2" 35-ID-26 □ 4" 40-ID-26 □ 5" 50-ID-26 □ 6" 60-ID-26 The thermoplastic plugs are lightweight plastic plugs that “press-fit” into the conduit or elbow ends to keep debris out. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 87 // Champion Duct® XW CONDUIT BODIES (XW) Conduit Bodies TYPE C NOMINAL XW ITEM NO ABOVE GROUND L H W H1 D SOCKET DEPTH VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07C-XW-C 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 1.435" (36.449) 2" (51) 13.90" (228) 0.70 (0.32) □ 1" XW 10C-XW-C 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 1.700" (43.18) 2" (51) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12C-XW-C 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 2.045" (51.943) 2" (51) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" XW 15C-XW-C 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 2.285" (58.039) 2" (51) 32.00" (524) 1.10 (0.50) □ 2" XW 20D-XW-C 14.25" (362) 3.5625" (90) 3.125" (79) 1.75" (44) 2.525" (64.135) 3" (76) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" XW 25D-XW-C 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 3.025" (76.835) 3" (76) 70.75" (1,160) 2.50 (1.13) □ 3" XW 30D-XW-C 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 3.525" (89.535) 3" (76) 425.00" (6,964) 4.24 (1.92) □ 3-1⁄ 2" XW 30D-XW-C 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 4.025" (102.235) 3" (76) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40D-XW-C 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 4.525" (114.935) 3" (76) 425.00" (6,964) 4.24 (1.92) TYPE LB NOMINAL XW ITEM NO ABOVE GROUND L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07C-XW-LB 7.5" (191) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10C-XW-LB 7.5" (191) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12C-XW-LB 9" (229) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 2.045" (52) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" XW 15C-XW-LB 9" (229) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 2.285" (58) 32.00" (524) 1.10 (0.50) □ 2" XW 20D-XW-LB 11.75" (298) 3.5625" (90) 3.125" (79) 1.75" (44) 6.6875" (170) 2.525" (64) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" XW 25D-XW-LB 16.625" (422) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.025" (77) 70.75" (1,160) 2.50 (1.13) □ 3" XW 30D-XW-LB 16.625" (422) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.525" (90) 425.00" (6,964) 4.25 (1.92) □ 3-1⁄ 2" XW 30D-XW-LB 19.375" (492) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.025" (102) 425.00" (6,964) 4.25 (1.92) □ 4" XW 40D-XW-LB 19.375" (492) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.525" (115) 425.00" (6,964) 4.25 (1.92) W D H1 L H2H L H W D H1 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 88 XW Conduit Bodies (XW) cont. CONDUIT BODIES (XW)TYPE LL NOMINAL XW ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07C-XW-LL 7.5" (191) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10C-XW-LL 7.5" (191) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12C-XW-LL 9" (229) 2.825" (72) 2.5" (64) 4.4375" (113) 1.195" (30) 2.045" (52) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" XW 15C-XW-LL 9" (229) 2.825" (72) 2.5" (64) 4.4375" (113) 1.195" (30) 2.285" (58) 32.00" (524) 1.10 (0.50) □ 2" XW 20D-XW-LL 11.75" (298) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.525" (64) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" XW 25D-XW-LL 16.625" (422) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.025" (77) 70.75" (1,160) 2.50 (1.13) □ 3" XW 30D-XW-LL 16.625" (422) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 3-1⁄ 2" XW 35D-XW-LL 19.375" (492) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40D-XW-LL 19.375" (492) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.525" (115) 425.00" (6,964) 4.24 (1.92) TYPE LR NOMINAL XW ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07C-XW-LR 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10C-XW-LR 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12C-XW-LR 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.045" (52) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" XW 15C-XW-LR 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.285" (58) 32.00" (524) 1.10 (0.50) □ 2" XW 20D-XW-LR 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.525" (64) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" XW 25D-XW-LR 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.025" (77) 70.75" (1,160) 2.50 (1.13) □ 3" XW 30D-XW-LR 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 3-1⁄ 2" XW 35D-XW-LR 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40C-XW-LR 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.525" (115) 425.00" (6,964) 4.24 (1.92) L H W D H1 W1 L H W D H1 W1 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 89 // Champion Duct® XWConduit Bodies (XW) cont. CONDUIT BODIES (XW) TYPE TB NOMINAL XW ITEM NO ABOVE GROUND L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07C-XW-TB 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10C-XW-TB 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12C-XW-TB 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 2.045" (52) 32.00" (524) 1.40 (0.64) □ 1-1⁄ 2" XW 15C-XW-TB 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 2.285" (58) 32.00" (524) 1.30 (0.59) □ 2" XW 20D-XW-TB 14.25" (362) 3.5625" (90) 3.125" (79) 1.75" (44) 6.6875" (170) 2.525" (64) 70.75" (1,160) 2.80 (1.27) □ 2-1⁄ 2" XW 25D-XW-TB 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.025" (77) 70.75" (1,160) 2.50 (1.13) □ 3" XW 30D-XW-TB 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 3-1⁄ 2" XW 35D-XW-TB 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40D-XW-TB 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.525" (115) 425.00" (6,964) 4.24 (1.92) TYPE T NOMINAL XW ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07C-XW-T 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10C-XW-T 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12C-XW-T 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.045" (52) 32.00" (524) 1.40 (0.64) □ 1-1⁄ 2" XW 15C-XW-T 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.285" (58) 32.00" (524) 1.30 (0.59) □ 2" XW 20D-XW-T 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.525" (64) 70.75" (1,160) 2.80 (1.27) □ 2-1⁄ 2" XW 25D-XW-T 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.025" (77) 70.75" (1,160) 2.50 (1.13) □ 3" XW 30D-XW-T 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 3-1⁄ 2" XW 35D-XW-T 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40D-XW-T 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.525" (115) 425.00" (6,964) 4.24 (1.92) L W1 H W D H1 L H2H W D H1 Conduit Bodies (XW) cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 90 XW TYPE X NOMINAL XW ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07C-XW-X 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10C-XW-X 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12C-XW-X 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.045" (52) 32.00" (524) 1.60 (0.73) □ 1-1⁄ 2" XW 15C-XW-X 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.285" (58) 32.00" (524) 1.50 (0.68) □ 2" XW 20D-XW-X 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.525" (64) 70.75" (1,160) 3.00 (1.36) □ 2-1⁄ 2" XW 25D-XW-X 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.025" (77) 70.75" (1,160) 2.50 (1.13) □ 3" XW 30D-XW-X 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 425.00" (6,964) 4.24 (1.92) □ 3-1⁄ 2" XW 35D-XW-X 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40D-XW-X 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.525" (115) 425.00" (6,964) 4.24 (1.92) L H W D H1 W1 CONDUIT BODIES (XW) REDUCING BUSHINGS Reducing bushings are used to reduce the ID of a socket on a conduit body. Reducing bushings are also available in larger reductions and with female threads. Contact Champion fiberglass for pricing and part numbers. NOMINAL IPS ITEM NO D1 D2 L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 3/4" XW 07A-XW-49-05AXW 07C-XW-49-05CXW 1.435" (36) 1.225" (31) 2.0" (51) 0.05 (0.02) □ 1" XW 10A-XW-49-07AXW 10C-XW-49-07CXW 1.700" (43) 1.435" (36) 2.0" (51) 0.07 (0.03) □ 1-1/4" XW 12A-XW-49-10AXW 12C-XW-49-10CXW 2.045" (52) 1.700" (43) 2.0" (51) 0.1 (0.05) □ 1-1/2" XW 15A-XW-49-12AXW 15C-XW-49-12CXW 2.285" (58) 2.045" (52) 2.0" (51) 0.12 (0.05) □ 2" XW 20B-XW-49-15AXW 20D-XW-49-15CXW 2.525" (64) 2.285" (58) 3.0" (76) 0.2 (0.09) □ 2-1/2" XW 25B-XW-49-20BXW 25D-XW-49-20DXW 3.025" (77) 2.525" (64) 3.0" (76) 0.44 (0.20) □ 3" XW 30B-XW-49-25BXW 30D-XW-49-25DXW 3.525" (90) 3.025" (77) 3.0" (76) 0.54 (0.24) □ 3-1/2" XW 35B-XW-49-30BXW 35D-XW-49-30DXW 4.025" (102) 3.525" (90) 3.0" (76) 0.63 (0.29) □ 4" XW 40B-XW-49-35BXW 40D-XW-49-35DXW 4.525" (115) 4.025" (102) 3.0" (76) 0.7 (0.32) L D1 D2 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 91 // Champion Duct® XW CHAMPION ENGINEERING SPECIFICATIONS (XW) XW (EXTRA HEAVY WALL) EPOXY FIBERGLASS CONDUIT SPECIFICATIONS I. References When a standard or other referenced document referred to in this specification is superseded by an approved revision, the revision shall apply. II. Listing The conduit and fittings shall be listed by UL, Underwriters Laboratories, to the UL 2515A (Extra Heavy Wall) standard. Type XW Conduit shall be allowed for use in Class I, Division 2 installations when installed per NEC (National Electric Code) guidelines. All conduit shipped shall contain UL labels. III. UL-listed Extended Support Spans The conduit shall be UL listed for the following extended support span lengths. IV. Manufacturing The conduit shall be fiberglass conduit, also known as Reinforced Thermosetting Resin Conduit (RTRC), manufactured using the single-circuit filament winding process. Multi-circuit windings are not allowed. The conduit shall have a winding angle as close as possible to 54.75°. Winding mandrels shall be straight and true so as to produce a non-tapered conduit. Tapering is allowed at the belled end. The resin system shall be epoxy based, with no fillers, using an anhydride curing agent. The fiberglass shall consist of continuous E-glass Grade “A” roving. All additives for increasing flame spread and lowering smoke density shall be halogen free, i.e. not contain chlorine or bromine. Carbon black shall be used as ultraviolet inhibitor to protect the conduit and fittings during storage and exposure to the outdoors. Conduit and elbows shall be black in color unless a custom color has been sourced by special request. Curing shall be done using an oven and shall take place in two steps. The first curing zone shall bring the conduit slowly to the gel temperature. The second zone shall post-cure the conduit at no less than 350°F. The pipe has to be properly cured so that when measuring the glass transition temperature with a differential calorimeter, the difference between the first measurement and the second shall not exceed 5°F. The internal conduit and elbow walls shall be smooth and all fibers embedded in the epoxy. All elbows shall meet the nominal radius plus or minus 3 inches. The wall thickness shall meet tolerance as shown on facing page and the “Out of Rounds” as shown in NEMA TC 14. All elbows shall have straight ends, fiberglass or deep socket PVC couplings (per project requirements). CONDUIT SIZE EXTRA HEAVY WALL (.250") 3/4" 10' 1" 10' 1-1/4" 15' 1-1/2" 15' 2" 15' 2-1/2" 15' 3" 17' 4" 17' 5" 17' 6" 17' Champion Engineering Specifications (XW) Champion Engineering Specifications (XW) cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 92 XW CHAMPION ENGINEERING SPECIFICATIONS (XW)All conduit bodies shall be compression molded from vinyl ester resin and utilize “Champ-Seal” gasket technology. The gasketing system will consist of a silicone-based gasket that is water-tight, corrosion-resistant and resists impression setting. All conduits and elbows shall be durably and legibly marked in accordance to NEMA TC 14. In addition, the following information shall be included: • NEMA TC 14 • UL 2515A (Extra Heavy Wall – Above Ground) • Manufacturer and reseller (if the conduit was modified or bent other than by the manufacturer) • Date of manufacturing of conduit and elbows • Elbows shall be marked with the angle and radius • Special customer markings (per request) All conduit, elbows and fittings shall be manufactured in the U.S.A. and marked as such. V. Dimensions All 2"–6" and 10" and 12" conduits shall be manufactured in ID sizes. All other sizes to be IPS. Conduit shall be manufactured having non-tapered sections (except for integral belled ends). Conduit shall be manufactured with following nominal dimensions: VI. Electrical Characteristics VII. Mechanical Characteristics The conduit shall have following mechanical strength when tested in accordance with referenced test method: OUTSIDE DIAMETER INSIDE DIAMETER WALL THICKNESS SIZE TYPE INCH INCH INCH 3/4" XW 1.410" 0.910" .250" 1" XW 1.675" 1.175" .250" 1-1/4" XW 2.020" 1.520" .250" 1-1/2" XW 2.260" 1.760" .250" 2" XW 2.500" 2.000" .250" 2-1/2" XW 3.000" 2.500" .250" 3" XW 3.500" 3.000" .250" 3-1/2" XW 4.000" 3.500" .250" 4" XW 4.500" 4.000" .250" 5" XW 5.500" 5.000" .250" 6" XW 6.500" 6.000" .250" Volume Resistivity 3.8 x 1014 ohm-cm ASTM D257 Surface Resistivity 1.1 x 1014 ohms ASTM D257 Dielectric Constant 3.5 (at 103 cps) ASTM D150 Dissipation Factor 0.005 (at 103 cps) ASTM D150 Dielectric Strength 500 volts/mil (19.7 kv/mm) ASTM D149 Tensile Strength, Axial 11,000 psi (76 MPa) ASTM D2105 Compressive Strength 12,000 psi (83 MPa) ASTM D695 Ultimate Elongation 2% psi (9.6 GPa) ASTM D2105 Modulus of Elasticity (4" conduit) 1.4 x 10+6 psi (9.6 GPa) ASTM D2105 Thermal Conductivity 2.0 Btu.in/ft2.hr.°F (0.30 W/m.K) ASTM D5930-1 Specific Gravity 1.9 ASTM D792 Glass Content 65–75% API 15LR Water Absorption 1% max ASTM D570 Barcol Hardness 52–56 ASTM D2583 Coefficient of Thermal Expansion 1.2 x 10-5 in/in/°F (2.2 x 10-5 m/m/°C) ASTM D696 Champion Engineering Specifications (XW) cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 93 // Champion Duct® XW CHAMPION ENGINEERING SPECIFICATIONS (XW) Impact Resistance: ASTM D2444 Stiffness at 5% Deflection: ASTM D2412 VIII. Fire Resistance and Flame Spread Conduit shall meet UL specifications of UL 2420 (below ground) and UL 2515 (above ground), i.e. the flame shall extinguish within 30 seconds each time after four consecutive applications of 15 seconds and shall extinguish within 60 seconds after the fifth flame application also being 15 seconds in duration. IX. Quality Assurance Program Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 9001:2015 Quality Management System. X. Joining System Conduit Straight Socket The conduit shall be supplied with a bonded coupling or an integral wound bell on one end and a machined spigot on the other end. A two-part adhesive, epoxy resin system, designed to permanently bond fittings and joints of conduit shall be properly mixed and applied to the spigot end before joining the conduits together. The adhesive shall be available for use in three different ambient temperatures, 70°F, 40°F and 20°F. The adhesive shall be supplied from the same manufacturer of conduit and fittings in order not to void the listing by UL. SIZE TYPE ASTM D2444 3/4" XW 150 lbs/ft 1" XW 400 lbs/ft 1-1⁄4" XW 400 lbs/ft 1-1⁄ 2" XW 500 lbs/ft 2" XW 550 lbs/ft 2-1⁄ 2" XW 600 lbs/ft 3" XW 700 lbs/ft 3-1⁄ 2" XW 850 lbs/ft 4" XW 1,000 lbs/ft 5" XW 1,200 lbs/ft 6" XW 1,300 lbs/ft SIZE TYPE ASTM D2412 3/4" XW 2,500 lb/ft/in² 1" XW 2,400 lb/ft/in² 1-1⁄4" XW 2,100 lb/ft/in² 1-1⁄ 2" XW 2,000 lb/ft/in² 2" XW 1,300 lb/ft/in² 2-1⁄ 2" XW 800 lb/ft/in² 3" XW 600 lb/ft/in² 3-1⁄ 2" XW 450 lb/ft/in² 4" XW 250 lb/ft/in² 5" XW 180 lb/ft/in² 6" XW 150 lb/ft/in² Champion Engineering Specifications (XW) cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 94 XW XI. Toxicity The conduit shall not contain any compounds that can release halogens, i.e. chlorine, bromine, flourine and iodine, in more than trace amounts when burning. Following shall be the maximum values when tested in accordance to ASTM E-800: XII. Fittings and Accessories Fiberglass conduit fittings, elbows, and accessories shall be manufactured using one of two manufacturing procedures. The first method shall use the same process, methods and components as used to manufacture the fiberglass conduit. The second method shall use the compression molding process, Sheet Molding Compound (SMC), for the manufacture of the finished component. The SMC material shall be a vinyl ester resin with +30% reinforcement of glass. The glass fibers should be approximately 1" in length. The SMC material shall be fire resistant to UL 2515 specifications and shall be halogen free. All conduit bodies shall be supplied with Champion’s unique “Champ-Seal” gasketing system. This is a silicone-based, water-tight, corrosion-resistant gasketing system that completely resists impression setting. XIII. Environmental Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 14001:2015 Environmental Management Systems and Performance. XIV. Installation Training Manufacturer may provide (upon request) contractor installation training for field cutting, joint preparation, joint assembly, field bending and RTRC field cut sealing (with field cutting sealant) at manufacturer’s discretion. GASES VALUES (MAX PPM) Hydrogen Chloride 0 Hydrogen Bromide 0 Hydrogen Cyanide <1 Hydrogen Sulfide 0 Ammonia 0 Aldehydes as HCHO <10 Oxides of Nitrogen <50 Carbon Dioxide <12,500 Carbon Monoxide <250 CHAMPION ENGINEERING SPECIFICATIONS (XW) ELBOWS (IPS) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com APPROVAL STAMPChampion Duct® // 95Elbows cont.IPS ID❱❱CONDUIT In this section: ID (Inside Diameter) tubular type conduit is primarily used for Canadian telecom applications. ID type conduit has a smaller OD (Outside Diameter) than IPS conduit and therefore standard pipe clamps may be used with this type of conduit but the sizing and fit will not be as designed. To ensure proper pipe clamp fit, care should be taken to choose the right size pipe clamp inside diameter for the appropriate sized ID type conduit outside diameter. ID conduits sized 2"–6" are available with straight socket or interference joint connections. To order the straight socket type connection add the suffix “-S” to the part number. To order the interfer- ence joint connection add the suffix “-I” to the part number. ID 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Duct® // 95 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com96 // Champion Duct®ID CONDUIT STRAIGHT LENGTHS (ID) Straight Lengths TYPE SW (STANDARD WALL) INCHES (METRIC) NOMINAL SIZE ID ITEM NO UL/CSA LISTED OUTSIDE DIAMETER MIN. INSIDE DIAMETER NOMINAL WALL THICKNESS* (T) LENGTH (L) WEIGHT BELOW GROUND ABOVE GROUND AVERAGE TOLERANCE LBS/FT KG/M □ 2" (51) 20B-SW-20-I 20D-SW-20-I Yes 2.140" (54) +0.028" (0.7) 2.000" (51) .070" (2) 20 ft (6.1 m) 0.34 (0.51) -0.018" (0.4) □ 2-1⁄ 2" (64) 25B-SW-20-I 25D-SW-20-I Yes 2.640" (67) +0.028" (0.7) 2.500" (64) .070" (2) 20 ft (6.1 m) 0.42 (0.63) -0.018" (0.4) □ 3" (76) 30B-SW-20-I 30D-SW-20-I Yes 3.140" (80) +0.028" (0.7) 3.000" (76) .070" (2) 20 ft (6.1 m) 0.48 (0.72) -0.018" (0.4) □ 3-1⁄ 2" (89) 35B-SW-20-I 35D-SW-20-I Yes 3.640" (92) +0.028" (0.7) 3.500" (89) .070" (2) 20 ft (6.1 m) 0.60 (0.89) -0.018" (0.4) □ 4" (102) 40B-SW-20-I 40D-SW-20-I Yes 4.140" (105) +0.028" (0.7) 4.000" (101) .070" (2) 20 ft (6.1 m) 0.69 (1.03) -0.018" (0.4) □ 4-1⁄ 2" (114) 45B-SW-20-I 45D-SW-20-I No 4.640" (118) +0.028" (0.7) 4.500" (114) .070" (2) 20 ft (6.1 m) 0.75 (1.12) -0.018" (0.4) □ 5" (127) 50B-SW-20-I 50D-SW-20-I No 5.140" (131) +0.028" (0.7) 5.000" (127) .070" (2) 20 ft (6.1 m) 0.85 (1.27) -0.018" (0.4) □ 6" (152) 60B-SW-20-I 60D-SW-20-I No 6.140" (156) +0.028" (0.7) 6.000" (152) .070" (2) 20 ft (6.1 m) 1.02 (1.52) -0.018" (0.4) □ 8" (203) 80B-SW-20-S 80D-SW-20-S No 8.192" (208) +0.028" (0.7) 8.000" (203) .096" (2) 20 ft (6.1 m) 1.86 (2.77) -0.018" (0.4) □ 10" (254) 100B-SW-20-S 100D-SW-20-S No 10.250" (260) +0.028" (0.7) 10.000" (254) .125" (3) 20 ft (6.1 m) 3.04 (4.52) -0.018" (0.4) □ 12" (305) 120B-SW-20-S 120D-SW-20-S No 12.250" (311) +0.028" (0.7) 12.000" (305) .125" (3) 20 ft (6.1 m) 3.64 (5.42) -0.018" (0.4) INTERFERENCE JOINT** * Actual wall thickness is that required to meet the performance requirements for specifica- tions. Other wall thicknesses are available by special request. ** When ordering 10 ft (3.05 m) lengths, half of the order will be supplied with interference joint and half with straight socket joint. *** UL designates Champion Fiberglass MW for 5" and 6" as SW. TYPE HW (HEAVY WALL) INCHES (METRIC) □ 4" (102) 40B-HW-20-I 40D-HW-20-I Yes 4.192" (106) +0.028" (0.7) 4.000" (101) .096" (2) 20 ft (6.1 m) 0.92 (1.37) -0.022" (0.6) □ 4-1⁄ 2" (114) 45B-HW-20-I 45D-HW-20-I Yes 4.692" (119) +0.028" (0.7) 4.500" (114) .110" (2) 20 ft (6.1 m) 1.04 (1.55) -0.022" (0.6) □ 5" (127) 50B-HW-20-I 50D-HW-20-I Yes 5.220" (132) +0.034" (0.9) 5.000" (127) .110" (3) 20 ft (6.1 m) 1.30 (1.92) -0.028" (0.7) □ 6" (152) 60B-HW-20-I 60D-HW-20-I Yes 6.220" (158) +0.034" (0.9) 6.000" (152) .110" (3) 20 ft (6.1 m) 1.58 (2.35) -0.028" (0.7) □ 8" (203) 80B-HW-20-S 80D-HW-20-S No 8.250" (210) +0.028" (0.7) 8.000" (203) .125" (3) 20 ft (6.1 m) 2.42 (3.60) -0.018" (0.4) □ 10" (254) 100B-HW-20-S 100D-HW-20-S No 10.376" (264) +0.034" (0.9) 10.000" (254) .188" (5) 20 ft (6.1 m) 4.50 (6.70) -0.028" (0.7) □ 12" (305) 120B-HW-20-S 120D-HW-20-S No 12.376" (314) +0.034" (0.9) 12.000" (305) .188" (5) 20 ft (6.1 m) 5.38 (8.01) -0.028" (0.7) TYPE MW (MEDIUM WALL) INCHES (METRIC)*** □ 5" (127) 50B-MW-20-I 50D-MW-20-I Yes 5.192" (131) +0.034" (0.9) 5.000" (127) .096" (2) 20 ft (6.1 m) 1.13 (1.68) -0.028" (0.7) □ 6" (152) 60B-MW-20-I 60D-MW-20-I Yes 6.192" (157) +0.034" (0.9) 6.000" (152) .096" (2) 20 ft (6.1 m) 1.35 (2.01) -0.028" (0.7) □ 8" (203) 80B-MW-20-S 80D-MW-20-S No 8.220" (209) +0.028" (0.7) 8.000" (203) .110" (3) 20 ft (6.1 m) 2.13 (3.17) -0.018" (0.4) □ 10" (254) 100B-MW-20-S 100D-MW-20-S No 10.312" (262) +0.034" (0.9) 10.000" (254) .156" (4) 20 ft (6.1 m) 3.65 (5.43) -0.028" (0.7) □ 12" (305) 120B-MW-20-S 120D-MW-20-S No 12.312" (313) +0.034" (0.9) 12.000" (305) .156" (4) 20 ft (6.1 m) 4.37 (6.50) -0.028" (0.7) L ODID T 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 97ID TYPE SW (STANDARD WALL) INCHES (METRIC) NOMINAL SIZE ID ITEM NO UL/CSA LISTED OUTSIDE DIAMETER MIN. INSIDE DIAMETER NOMINAL WALL THICKNESS* (T) LENGTH (L) WEIGHT BELOW GROUND ABOVE GROUND AVERAGE TOLERANCE LBS/FT KG/M □ 2" (51) 20B-SW-20-G 20D-SW-20-G Yes 2.140" (54) +0.028" (0.7) 2.000" (51) .070" (2) 20 ft (6.1 m) 0.34 (0.51) -0.018" (0.4) □ 2-1⁄ 2" (64) 25B-SW-20-G 25D-SW-20-G Yes 2.640" (67) +0.028" (0.7) 2.500" (64) .070" (2) 20 ft (6.1 m) 0.42 (0.63) -0.018" (0.4) □ 3" (76) 30B-SW-20-G 30D-SW-20-G Yes 3.140" (80) +0.028" (0.7) 3.000" (76) .070" (2) 20 ft (6.1 m) 0.48 (0.71) -0.018" (0.4) □ 3-1⁄ 2" (89) 35B-SW-20-G 35D-SW-20-G Yes 3.640" (92) +0.028" (0.7) 3.500" (89) .070" (2) 20 ft (6.1 m) 0.60 (0.89) -0.018" (0.4) □ 4" (102) 40B-SW-20-G 40D-SW-20-G Yes 4.140" (105) +0.028" (0.7) 4.000" (101) .070" (2) 20 ft (6.1 m) 0.79 (1.18) -0.018" (0.4) □ 4-1⁄ 2" (114) 45B-SW-20-G 45D-SW-20-G No 4.640" (118) +0.028" (0.7) 4.500" (114) .070" (2) 20 ft (6.1 m) 0.89 (1.32) -0.018" (0.4) □ 5" (127) 50B-SW-20-G 50D-SW-20-G No 5.140" (131) +0.028" (0.7) 5.000" (127) .070" (2) 20 ft (6.1 m) 0.95 (1.41) -0.018" (0.4) □ 6" (152) 60B-SW-20-G 60D-SW-20-G No 6.140" (156) +0.028" (0.7) 6.000" (152) .070" (2) 20 ft (6.1 m) 1.02 (1.52) -0.018" (0.4) TYPE MW (MEDIUM WALL) INCHES (METRIC)** □ 5" (127) 50B-MW-20-G 50D-MW-20-G Yes 5.192" (131) +0.034" (0.9) 5.000" (127) .096" (2) 20 ft (6.1 m) 1.13 (1.68) -0.028" (0.7) □ 6" (152) 60B-MW-20-G 60D-MW-20-G Yes 6.192" (157) +0.034" (0.9) 6.000" (152) .096" (2) 20 ft (6.1 m) 1.35 (2.01) -0.028" (0.7) TYPE HW (HEAVY WALL) INCHES (METRIC) □ 4" (102) 40B-HW-20-G 40D-HW-20-G Yes 4.192" (106) +0.028" (0.7) 4.000" (101) .096" (2) 20 ft (6.1 m) 0.92 (1.37) -0.022" (0.6) □ 4-1⁄ 2" (114) 45B-HW-20-G 45D-HW-20-G Yes 4.692" (119) +0.028" (0.7) 4.500" (114) .096" (2) 20 ft (6.1 m) 1.04 (1.55) -0.022" (0.6) □ 5" (127) 50B-HW-20-G 50D-HW-20-G Yes 5.220" (132) +0.034" (0.9) 5.000" (127) .110" (3) 20 ft (6.1 m) 1.30 (1.92) -0.028" (0.7) □ 6" (152) 60B-HW-20-G 60D-HW-20-G Yes 6.220" (158) +0.034" (0.9) 6.000" (152) .110" (3) 20 ft (6.1 m) 1.58 (2.35) -0.028" (0.7) CONDUIT STRAIGHT LENGTHS (ID)GASKET JOINT Straight Lengths (ID) cont. * Actual wall thickness is that required to meet the performance requirements for specifications. Other wall thicknesses are available by special request. ** UL designates Champion Fiberglass MW for 5" and 6" as SW. L ODID T 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com98 // Champion Duct®ID ELBOWS (ID) Elbows ELBOWS WITH BONDED ON PVC COUPLINGS, MALE ADAPTERS, FEMALE ADAPTERS OR STUBS Straight PVC Deep Socket Coupling 2-1/2° PVC Deep Socket Coupling Elbow with deep socket coupling and female adapter Deep Socket PVC Coupling bonded onto fiberglass elbow 6" R3' 90° 6" Deep Socket Coupling Female Adapter Male Adapters (PVC or Fiberglass) Female Adapters (PVC or Fiberglass) PVC Stubs Elbows can be supplied with one or two PVC-bonded couplings. Replace “-P” suffix with: “-1D” for one coupling or “-2D” for two couplings. Champion elbows can also be supplied with 2-1/2° or 5° PVC offset couplings to correct conduit field misalignments. Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass PVC male and female adapters. 5° PVC Deep Socket Coupling 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 99Elbows cont.ID ELBOWS (ID) 90° x 36" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-92-P 20D-SW-92-P Yes 2.14" (54) 6" (152) 36" (914) 1.93 (1.14) □ 2-1⁄ 2" SW 25B-SW-92-P 25D-SW-92-P Yes 2.64" (67) 6" (152) 36" (914) 2.38 (1.36) □ 3" SW 30B-SW-92-P 30D-SW-92-P Yes 3.14" (80) 6" (152) 36" (914) 2.72 (1.59) □ 3-1⁄ 2" SW 35B-SW-92-P 35D-SW-92-P Yes 3.64" (92) 6" (152) 36" (914) 3.40 (1.63) □ 4" SW 40B-SW-92-P 40D-SW-92-P Yes 4.14" (105) 6" (152) 36" (914) 3.91 (1.68) □ 4" HW 40B-HW-92-P 40D-HW-92-P Yes 4.19" (106) 6" (152) 36" (914) 5.21 (2.09) □ 4-1⁄ 2" SW 45B-SW-92-P 45D-SW-92-P Yes 4.64" (117) 6" (152) 36" (914) 4.25 (1.86) □ 4-1⁄ 2" HW 45B-HW-92-P 45D-HW-92-P Yes 4.69" (118) 6" (152) 36" (914) 5.89 (2.27) □ 5" SW 50B-SW-92-P 50D-SW-92-P No 5.14" (131) 6" (152) 36" (914) 4.86 (2.18) □ 5" MW 50B-MW-92-P 50D-MW-92-P Yes 5.19" (132) 6" (152) 36" (914) 6.45 (2.90) □ 5" HW 50B-HW-92-P 50D-HW-92-P Yes 5.22" (132) 6" (152) 36" (914) 7.42 (3.34) □ 6" SW 60B-SW-92-P 60D-SW-92-P No 6.14" (156) 6" (152) 36" (914) 5.83 (2.62) □ 6" MW 60B-MW-92-P 60D-MW-92-P Yes 6.19" (157) 6" (152) 36" (914) 7.71 (3.47) □ 6" HW 60B-HW-92-P 60D-HW-92-P Yes 6.22" (158) 6" (152) 36" (914) 9.02 (4.06) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-90-P 20D-SW-90-P Yes 2.14" (54) 6" (152) 12" (305) 0.85 (0.39) □ 2-1⁄ 2" SW 25B-SW-90-P 25D-SW-90-P Yes 2.64" (67) 6" (152) 12" (305) 1.05 (0.48) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-91-P 20D-SW-91-P Yes 2.14" (54) 6" (152) 24" (610) 1.42 (0.65) □ 2-1⁄ 2" SW 25B-SW-91-P 25D-SW-91-P Yes 2.64" (67) 6" (152) 24" (610) 1.75 (0.80) □ 3" SW 30B-SW-91-P 30D-SW-91-P Yes 3.14" (80) 6" (152) 24" (610) 2.00 (0.91) □ 4" SW 40B-SW-91-P 40D-SW-91-P Yes 4.14" (105) 6" (152) 24" (610) 2.88 (1.30) □ 4" HW 40B-HW-91-P 40D-HW-91-P Yes 4.19" (106) 6" (152) 24" (610) 3.84 (1.74) 90° x 12" 90° x 24" 90° elbows O M O R NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-90-P 20D-SW-90-P Yes 2.14" (54) 6" (152) 9.50" (241) 0.76 (0.35) ID 90° Standard Radius Elbows 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com100 // Champion Duct®Elbows cont. ID ELBOWS (ID) 90° x 48" 90° x 60" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-93-P 20D-SW-93-P Yes 2.14" (54) 6" (152) 48" (1,219) 2.72 (1.24) □ 2-1⁄ 2" SW 25B-SW-93-P 25D-SW-93-P Yes 2.64" (67) 6" (152) 48" (1,219) 3.36 (1.53) □ 3" SW 30B-SW-93-P 30D-SW-93-P Yes 3.14" (80) 6" (152) 48" (1,219) 3.84 (1.74) □ 3-1⁄ 2" SW 35B-SW-93-P 35D-SW-93-P Yes 3.64" (92) 6" (152) 48" (1,219) 4.80 (2.18) □ 4" SW 40B-SW-93-P 40D-SW-93-P Yes 4.14" (105) 6" (152) 48" (1,219) 5.52 (2.51) □ 4" HW 40B-HW-93-P 40D-HW-93-P Yes 4.19" (106) 6" (152) 48" (1,219) 7.36 (3.34) □ 4-1⁄ 2" SW 45B-SW-93-P 45D-SW-93-P Yes 4.64" (117) 6" (152) 48" (1,219) 6.00 (2.72) □ 4-1⁄ 2" HW 45B-HW-93-P 45D-HW-93-P Yes 4.69" (118) 6" (152) 48" (1,219) 8.32 (3.78) □ 5" SW 50B-SW-93-P 50D-SW-93-P No 5.14" (131) 6" (152) 48" (1,219) 6.80 (3.09) □ 5" MW 50B-MW-93-P 50D-MW-93-P Yes 5.19" (132) 6" (152) 48" (1,219) 9.04 (4.10) □ 5" HW 50B-HW-93-P 50D-HW-93-P Yes 5.22" (133) 6" (152) 48" (1,219) 10.56 (4.79) □ 6" SW 60B-SW-93-P 60D-SW-93-P No 6.14" (156) 6" (152) 48" (1,219) 8.16 (3.70) □ 6" MW 60B-MW-93-P 60D-MW-93-P Yes 6.19" (157) 6" (152) 48" (1,219) 10.85 (4.92) □ 6" HW 60B-HW-93-P 60D-HW-93-P Yes 6.22" (158) 6" (152) 48" (1,219) 12.48 (5.66) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-94-P 20D-SW-94-P Yes 2.14" (54) 6" (152) 60" (1,524) 3.00 (1.36) □ 2-1⁄ 2" SW 25B-SW-94-P 25D-SW-94-P Yes 2.64" (67) 6" (152) 60" (1,524) 3.71 (1.68) □ 3" SW 30B-SW-94-P 30D-SW-94-P Yes 3.14" (80) 6" (152) 60" (1,524) 4.24 (1.93) □ 3-1⁄ 2" SW 35B-SW-94-P 35D-SW-94-P Yes 3.64" (92) 6" (152) 60" (1,524) 5.30 (2.41) □ 4" SW 40B-SW-94-P 40D-SW-94-P Yes 4.14" (105) 6" (152) 60" (1,524) 6.10 (2.77) □ 4" HW 40B-HW-94-P 40D-HW-94-P Yes 4.19" (106) 6" (152) 60" (1,524) 8.13 (3.69) □ 4-1⁄ 2" SW 45B-SW-94-P 45D-SW-94-P Yes 4.64" (117) 6" (152) 60" (1,524) 6.63 (3.01) □ 4-1⁄ 2" HW 45B-HW-94-P 45D-HW-94-P Yes 4.69" (118) 6" (152) 60" (1,524) 9.19 (4.17) □ 5" SW 50B-SW-94-P 50D-SW-94-P No 5.14" (131) 6" (152) 60" (1,524) 7.51 (3.41) □ 5" MW 50B-MW-94-P 50D-MW-94-P Yes 5.19" (132) 6" (152) 60" (1,524) 9.98 (4.53) □ 5" HW 50B-HW-94-P 50D-HW-94-P Yes 5.22" (132) 6" (152) 60" (1,524) 11.66 (5.29) □ 6" SW 60B-SW-94-P 60D-SW-94-P No 6.14" (156) 6" (152) 60" (1,524) 9.01 (4.09) □ 6" MW 60B-MW-94-P 60D-MW-94-P Yes 6.19" (157) 6" (152) 60" (1,524) 11.93 (5.42) □ 6" HW 60B-HW-94-P 60D-HW-94-P Yes 6.22" (158) 6" (152) 60" (1,524) 13.96 (6.34) Note: For different radii, degree and/or length for any elbows listed in this catalog, please contact Champion Fiberglass directly. For technical information regarding fittings and elbows for 8", 10" and 12" conduit, please contact Champion Fiberglass directly. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 101Elbows cont.ID ELBOWS (ID) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-80-P 20D-SW-80-P Yes 2.14" (54) 6" (152) 12" (305) 0.60 (0.27) □ 2-1⁄ 2" SW 25B-SW-80-P 25D-SW-80-P Yes 2.64" (67) 6" (152) 12" (305) 0.74 (0.34) 45° x 12" 45° x 24" 45° x 36" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-81-P 20D-SW-81-P Yes 2.14" (54) 6" (152) 24" (610) 0.85 (0.39) □ 2-1⁄ 2" SW 25B-SW-81-P 25D-SW-81-P Yes 2.64" (67) 6" (152) 24" (610) 1.05 (0.48) □ 3" SW 30B-SW-81-P 30D-SW-81-P Yes 3.14" (80) 6" (152) 24" (610) 1.57 (0.71) □ 3-1⁄ 2" SW 35B-SW-81-P 35D-SW-81-P Yes 3.64" (92) 6" (152) 24" (610) 1.96 (0.89) □ 4" SW 40B-SW-81-P 40D-SW-81-P Yes 4.14" (105) 6" (152) 24" (610) 2.25 (1.02) □ 4" HW 40B-HW-81-P 40D-HW-81-P Yes 4.19" (106) 6" (152) 24" (610) 3.00 (1.36) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-82-P 20D-SW-82-P Yes 2.14" (54) 6" (152) 36" (914) 1.13 (0.51) □ 2-1⁄ 2" SW 25B-SW-82-P 25D-SW-82-P Yes 2.64" (67) 6" (152) 36" (914) 1.40 (0.64) □ 3" SW 30B-SW-82-P 30D-SW-82-P Yes 3.14" (80) 6" (152) 36" (914) 1.60 (0.73) □ 3-1⁄ 2" SW 35B-SW-82-P 35D-SW-82-P Yes 3.64" (92) 6" (152) 36" (914) 2.00 (0.91) □ 4" SW 40B-SW-82-P 40D-SW-82-P Yes 4.14" (105) 6" (152) 36" (914) 2.30 (1.04) □ 4" HW 40B-HW-82-P 40D-HW-82-P Yes 4.19" (106) 6" (152) 36" (914) 3.07 (1.39) □ 4-1⁄ 2" SW 45B-SW-82-P 45D-SW-82-P Yes 4.64" (117) 6" (152) 36" (914) 3.65 (1.66) □ 4-1⁄ 2" HW 45B-HW-82-P 45D-HW-82-P Yes 4.69" (118) 6" (152) 36" (914) 4.00 (1.82) □ 5" SW 50B-SW-82-P 50D-SW-82-P No 5.14" (131) 6" (152) 36" (914) 2.83 (1.28) □ 5" MW 50B-MW-82-P 50D-MW-82-P Yes 5.19" (132) 6" (152) 36" (914) 3.76 (1.71) □ 5" HW 50B-HW-82-P 50D-HW-82-P Yes 5.22" (132) 6" (152) 36" (914) 4.33 (1.96) □ 6" SW 60B-SW-82-P 60D-SW-82-P No 6.14" (156) 6" (152) 36" (914) 3.40 (1.54) □ 6" MW 60B-MW-82-P 60D-MW-82-P Yes 6.19" (157) 6" (152) 36" (914) 4.50 (2.04) □ 6" HW 60B-HW-82-P 60D-HW-82-P Yes 6.22" (158) 6" (152) 36" (914) 5.26 (2.39) 45° elbows O M O R NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-80-P 20D-SW-80-P Yes 2.14" (54) 6" (152) 9.50" (241) 0.55 (0.25) ID 45° Standard Radius Elbows 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com102 // Champion Duct®Elbows cont. ID ELBOWS (ID) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-83-P 20D-SW-83-P Yes 2.14" (54) 6" (152) 48" (1,219) 1.39 (0.63) □ 2-1⁄ 2" SW 25B-SW-83-P 25D-SW-83-P Yes 2.64" (67) 6" (152) 48" (1,219) 1.72 (0.78) □ 3" SW 30B-SW-83-P 30D-SW-83-P Yes 3.14" (80) 6" (152) 48" (1,219) 1.96 (0.89) □ 3-1⁄ 2" SW 35B-SW-83-P 35D-SW-83-P Yes 3.64" (92) 6" (152) 48" (1,219) 2.45 (1.11) □ 4" SW 40B-SW-83-P 40D-SW-83-P Yes 4.14" (105) 6" (152) 48" (1,219) 2.82 (1.28) □ 4" HW 40B-HW-83-P 40D-HW-83-P Yes 4.19" (106) 6" (152) 48" (1,219) 3.76 (1.71) □ 4-1⁄ 2" SW 45B-SW-83-P 45D-SW-83-P Yes 4.64" (117) 6" (152) 48" (1,219) 3.06 (1.39) □ 4-1⁄ 2" HW 45B-HW-83-P 45D-HW-83-P Yes 4.69" (118) 6" (152) 48" (1,219) 4.25 (1.93) □ 5" SW 50B-SW-83-P 50D-SW-83-P No 5.14" (131) 6" (152) 48" (1,219) 3.47 (1.58) □ 5" MW 50B-MW-83-P 50D-MW-83-P Yes 5.19" (132) 6" (152) 48" (1,219) 4.61 (2.09) □ 5" HW 50B-HW-83-P 50D-HW-83-P Yes 5.22" (133) 6" (152) 48" (1,219) 5.39 (2.45) □ 6" SW 60B-SW-83-P 60D-SW-83-P No 6.14" (156) 6" (152) 48" (1,219) 4.16 (1.89) □ 6" MW 60B-MW-83-P 60D-MW-83-P Yes 6.19" (157) 6" (152) 48" (1,219) 5.51 (2.50) □ 6" HW 60B-HW-83-P 60D-HW-83-P Yes 6.22" (158) 6" (152) 48" (1,219) 6.45 (2.93) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-84-P 20D-SW-84-P Yes 2.14" (54) 6" (152) 60" (1,524) 1.70 (0.77) □ 2-1⁄ 2" SW 25B-SW-84-P 25D-SW-84-P Yes 2.64" (67) 6" (152) 60" (1,524) 2.10 (0.95) □ 3" SW 30B-SW-84-P 30D-SW-84-P Yes 3.14" (80) 6" (152) 60" (1,524) 2.40 (1.09) □ 3-1⁄ 2" SW 35B-SW-84-P 35D-SW-84-P Yes 3.64" (92) 6" (152) 60" (1,524) 3.00 (1.36) □ 4" SW 40B-SW-84-P 40D-SW-84-P Yes 4.14" (105) 6" (152) 60" (1,524) 3.45 (1.57) □ 4" HW 40B-HW-84-P 40D-HW-84-P Yes 4.19" (106) 6" (152) 60" (1,524) 4.60 (2.09) □ 4-1⁄ 2" SW 45B-SW-84-P 45D-SW-84-P Yes 4.64" (117) 6" (152) 60" (1,524) 3.75 (1.70) □ 4-1⁄ 2" HW 45B-HW-84-P 45D-HW-84-P Yes 4.69" (118) 6" (152) 60" (1,524) 5.20 (2.36) □ 5" SW 50B-SW-84-P 50D-SW-84-P No 5.14" (131) 6" (152) 60" (1,524) 4.25 (1.93) □ 5" MW 50B-MW-84-P 50D-MW-84-P Yes 5.19" (132) 6" (152) 60" (1,524) 5.65 (2.57) □ 5" HW 50B-HW-84-P 50D-HW-84-P Yes 5.22" (132) 6" (152) 60" (1,524) 6.60 (3.00) □ 6" SW 60B-SW-84-P 60D-SW-84-P No 6.14" (156) 6" (152) 60" (1,524) 5.10 (2.32) □ 6" MW 60B-MW-84-P 60D-MW-84-P Yes 6.19" (157) 6" (152) 60" (1,524) 6.75 (3.07) □ 6" HW 60B-HW-84-P 60D-HW-84-P Yes 6.22" (158) 6" (152) 60" (1,524) 7.90 (3.59) 45° x 48" 45° x 60" " 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 103Elbows cont.ID ELBOWS (ID) 30° x 24" 30° x 12" 30° x 36" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-71-P 20D-SW-71-P Yes 2.14" (54) 6" (152) 24" (610) 0.68 (0.31) □ 2-1⁄ 2" SW 25B-SW-71-P 25D-SW-71-P Yes 2.64" (67) 6" (152) 24" (610) 0.84 (0.38) □ 3" SW 30B-SW-71-P 30D-SW-71-P Yes 3.14" (80) 6" (152) 24" (610) 0.96 (0.44) □ 3-1⁄ 2" SW 35B-SW-71-P 35D-SW-71-P Yes 3.64" (92) 6" (152) 24" (610) 1.20 (0.54) □ 4" SW 40B-SW-71-P 40D-SW-71-P Yes 4.14" (105) 6" (152) 24" (610) 1.38 (0.63) □ 4" HW 40B-HW-71-P 40D-HW-71-P Yes 4.19" (106) 6" (152) 24" (610) 1.84 (0.84) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-72-P 20D-SW-72-P Yes 2.14" (54) 6" (152) 36" (914) 0.85 (0.39) □ 2-1⁄ 2" SW 25B-SW-72-P 25D-SW-72-P Yes 2.64" (67) 6" (152) 36" (914) 1.05 (0.48) □ 3" SW 30B-SW-72-P 30D-SW-72-P Yes 3.14" (80) 6" (152) 36" (914) 1.20 (0.55) □ 3-1⁄ 2" SW 35B-SW-72-P 35D-SW-72-P Yes 3.64" (92) 6" (152) 36" (914) 1.50 (0.68) □ 4" SW 40B-SW-72-P 40D-SW-72-P Yes 4.14" (105) 6" (152) 36" (914) 1.73 (0.79) □ 4" HW 40B-HW-72-P 40D-HW-72-P Yes 4.19" (106) 6" (152) 36" (914) 2.30 (1.04) □ 4-1⁄ 2" SW 45B-SW-72-P 45D-SW-72-P Yes 4.64" (117) 6" (152) 36" (914) 1.88 (0.85) □ 4-1⁄ 2" HW 45B-HW-72-P 45D-HW-72-P Yes 4.69" (118) 6" (152) 36" (914) 2.60 (1.18) □ 5" SW 50B-SW-72-P 50D-SW-72-P No 5.14" (131) 6" (152) 36" (914) 2.13 (0.97) □ 5" MW 50B-MW-72-P 50D-MW-72-P Yes 5.19" (132) 6" (152) 36" (914) 2.83 (1.28) □ 5" HW 50B-HW-72-P 50D-HW-72-P Yes 5.22" (132) 6" (152) 36" (914) 3.25 (1.48) □ 6" SW 60B-SW-72-P 60D-SW-72-P No 6.14" (156) 6" (152) 36" (914) 2.56 (1.16) □ 6" MW 60B-MW-72-P 60D-MW-72-P Yes 6.19" (157) 6" (152) 36" (914) 3.38 (1.54) □ 6" HW 60B-HW-72-P 60D-HW-72-P Yes 6.22" (158) 6" (152) 36" (914) 3.96 (1.80) 30° elbows M O O R NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-70-P 20D-SW-70-P Yes 2.14" (54) 6" (152) 12" (305) 0.54 (0.25) □ 2-1⁄ 2" SW 25B-SW-70-P 25D-SW-70-P Yes 2.64" (67) 6" (152) 12" (305) 0.67 (0.30) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-70-P 20D-SW-70-P Yes 2.14" (54) 6" (152) 9.50" (241) 0.48 (0.22) ID 30° Standard Radius Elbows 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com104 // Champion Duct®Elbows cont. ID ELBOWS (ID) 30° x 60" 30° x 48" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-74-P 20D-SW-74-P Yes 2.14" (54) 6" (152) 60" (1,524) 1.22 (0.55) □ 2-1⁄ 2" SW 25B-SW-74-P 25D-SW-74-P Yes 2.64" (67) 6" (152) 60" (1,524) 1.51 (0.69) □ 3" SW 30B-SW-74-P 30D-SW-74-P Yes 3.14" (80) 6" (152) 60" (1,524) 1.72 (0.78) □ 3-1⁄ 2" SW 35B-SW-74-P 35D-SW-74-P Yes 3.64" (92) 6" (152) 60" (1,524) 2.15 (0.98) □ 4" SW 40B-SW-74-P 40D-SW-74-P Yes 4.14" (105) 6" (152) 60" (1,524) 2.47 (1.12) □ 4" HW 40B-HW-74-P 40D-HW-74-P Yes 4.19" (106) 6" (152) 60" (1,524) 3.30 (1.50) □ 4-1⁄ 2" SW 45B-SW-74-P 45D-SW-74-P Yes 4.64" (117) 6" (152) 60" (1,524) 2.69 (1.22) □ 4-1⁄ 2" HW 45B-HW-74-P 45D-HW-74-P Yes 4.69" (118) 6" (152) 60" (1,524) 3.73 (1.69) □ 5" SW 50B-SW-74-P 50D-SW-74-P No 5.14" (131) 6" (152) 60" (1,524) 3.05 (1.39) □ 5" MW 50B-MW-74-P 50D-MW-74-P Yes 5.19" (132) 6" (152) 60" (1,524) 4.05 (1.84) □ 5" HW 50B-HW-74-P 50D-HW-74-P Yes 5.22" (132) 6" (152) 60" (1,524) 4.73 (2.15) □ 6" SW 60B-SW-74-P 60D-SW-74-P No 6.14" (156) 6" (152) 60" (1,524) 3.66 (1.66) □ 6" MW 60B-MW-74-P 60D-MW-74-P Yes 6.19" (157) 6" (152) 60" (1,524) 4.84 (2.20) □ 6" HW 60B-HW-74-P 60D-HW-74-P Yes 6.22" (158) 6" (152) 60" (1,524) 5.66 (2.57) □ 6" MW 60B-MW-74-P 60D-MW-74-P Yes 6.63" (168) 6" (152) 60" (1,524) 5.09 (2.31) □ 6" HW 60B-HW-74-P 60D-HW-74-P Yes 6.66" (169) 6" (152) 60" (1,524) 5.84 (2.65) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-73-P 20D-SW-73-P Yes 2.14" (54) 6" (152) 48" (1,219) 1.05 (0.48) □ 2-1⁄ 2" SW 25B-SW-73-P 25D-SW-73-P Yes 2.64" (67) 6" (152) 48" (1,219) 1.30 (0.59) □ 3" SW 30B-SW-73-P 30D-SW-73-P Yes 3.14" (80) 6" (152) 48" (1,219) 1.48 (0.67) □ 3-1⁄ 2" SW 35B-SW-73-P 35D-SW-73-P Yes 3.64" (92) 6" (152) 48" (1,219) 1.85 (0.84) □ 4" SW 40B-SW-73-P 40D-SW-73-P Yes 4.14" (105) 6" (152) 48" (1,219) 2.13 (0.97) □ 4" HW 40B-HW-73-P 40D-HW-73-P Yes 4.19" (106) 6" (152) 48" (1,219) 2.84 (1.29) □ 4-1⁄ 2" SW 45B-SW-73-P 45D-SW-73-P Yes 4.64" (117) 6" (152) 48" (1,219) 2.31 (1.05) □ 4-1⁄ 2" HW 45B-HW-73-P 45D-HW-73-P Yes 4.69" (118) 6" (152) 48" (1,219) 3.21 (1.46) □ 5" SW 50B-SW-73-P 50D-SW-73-P No 5.14" (131) 6" (152) 48" (1,219) 2.62 (1.19) □ 5" MW 50B-MW-73-P 50D-MW-73-P Yes 5.19" (132) 6" (152) 48" (1,219) 3.48 (1.58) □ 5" HW 50B-HW-73-P 50D-HW-73-P Yes 5.22" (133) 6" (152) 48" (1,219) 4.07 (1.85) □ 6" SW 60B-SW-73-P 60D-SW-73-P No 6.14" (156) 6" (152) 48" (1,219) 3.14 (1.42) □ 6" MW 60B-MW-73-P 60D-MW-73-P Yes 6.19" (157) 6" (152) 48" (1,219) 4.16 (1.89) □ 6" HW 60B-MW-73-P 60D-MW-73-P Yes 6.22" (158) 6" (152) 48" (1,219) 4.87 (2.21) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 105Elbows cont.ID ELBOWS (ID) 22-1/2° x 12" 22-1/2° x 24" 22-1/2° x 36" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-60-P 20D-SW-60-P Yes 2.14" (54) 6" (152) 12" (305) 0.48 (0.22) □ 2-1⁄ 2" SW 25B-SW-60-P 25D-SW-60-P Yes 2.64" (67) 6" (152) 12" (305) 0.60 (0.27) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-61-P 20D-SW-61-P Yes 2.14" (54) 6" (152) 24" (610) 0.60 (0.27) □ 2-1⁄ 2" SW 25B-SW-61-P 25D-SW-61-P Yes 2.64" (67) 6" (152) 24" (610) 0.74 (0.34) □ 3" SW 30B-SW-61-P 30D-SW-61-P Yes 3.14" (80) 6" (152) 24" (610) 0.85 (0.38) □ 3-1⁄ 2" SW 35B-SW-61-P 35D-SW-61-P Yes 3.64" (92) 6" (152) 24" (610) 1.06 (0.48) □ 4" SW 40B-SW-61-P 40D-SW-61-P Yes 4.14" (105) 6" (152) 24" (610) 1.22 (0.55) □ 4" HW 40B-HW-61-P 40D-HW-61-P Yes 4.19" (106) 6" (152) 24" (610) 1.62 (0.74) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-62-P 20D-SW-62-P Yes 2.14" (54) 6" (152) 36" (914) 0.71 (0.32) □ 2-1⁄ 2" SW 25B-SW-62-P 25D-SW-62-P Yes 2.64" (67) 6" (152) 36" (914) 0.88 (0.40) □ 3" SW 30B-SW-62-P 30D-SW-62-P Yes 3.14" (80) 6" (152) 36" (914) 1.00 (0.45) □ 3-1⁄ 2" SW 35B-SW-62-P 35D-SW-62-P Yes 3.64" (92) 6" (152) 36" (914) 1.25 (0.57) □ 4" SW 40B-SW-62-P 40D-SW-62-P Yes 4.14" (105) 6" (152) 36" (914) 1.44 (0.65) □ 4" HW 40B-HW-62-P 40D-HW-62-P Yes 4.19" (106) 6" (152) 36" (914) 1.92 (0.87) □ 4-1⁄ 2" SW 45B-SW-62-P 45D-SW-62-P Yes 4.64" (117) 6" (152) 36" (914) 1.56 (0.71) □ 4-1⁄ 2" HW 45B-HW-62-P 45D-HW-62-P Yes 4.69" (118) 6" (152) 36" (914) 2.17 (0.99) □ 5" SW 50B-SW-62-P 50D-SW-62-P No 5.14" (131) 6" (152) 36" (914) 1.77 (0.80) □ 5" MW 50B-MW-62-P 50D-MW-62-P Yes 5.19" (132) 6" (152) 36" (914) 2.36 (1.07) □ 5" HW 50B-HW-62-P 50D-HW-62-P Yes 5.22" (132) 6" (152) 36" (914) 2.71 (1.23) □ 6" SW 60B-SW-62-P 60D-SW-62-P No 6.14" (156) 6" (152) 36" (914) 2.13 (0.97) □ 6" MW 60B-MW-62-P 60D-MW-62-P Yes 6.19" (157) 6" (152) 36" (914) 2.82 (1.28) □ 6" HW 60B-HW-62-P 60D-HW-62-P Yes 6.22" (158) 6" (152) 36" (914) 3.30 (1.50) 22-1/2° elbows M O O R NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-60-P 20D-SW-60-P Yes 2.14" (54) 6" (152) 9.50" (241) 0.45 (0.20) ID 22-1/2° Standard Radius Elbows 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com106 // Champion Duct®Elbows cont. ID ELBOWS (ID) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-63-P 20D-SW-63-P Yes 2.14" (54) 6" (152) 48" (1,219) 0.85 (0.50) □ 2-1⁄ 2" SW 25B-SW-63-P 25D-SW-63-P Yes 2.64" (67) 6" (152) 48" (1,219) 1.05 (0.64) □ 3" SW 30B-SW-63-P 30D-SW-63-P Yes 3.14" (80) 6" (152) 48" (1,219) 1.20 (0.77) □ 3-1⁄ 2" SW 35B-SW-63-P 35D-SW-63-P Yes 3.64" (92) 6" (152) 48" (1,219) 1.50 (0.77) □ 4" SW 40B-SW-63-P 40D-SW-63-P Yes 4.14" (105) 6" (152) 48" (1,219) 1.73 (0.95) □ 4" HW 40B-HW-63-P 40D-HW-63-P Yes 4.19" (106) 6" (152) 48" (1,219) 2.30 (1.23) □ 4-1⁄ 2" SW 45B-SW-63-P 45D-SW-63-P Yes 4.64" (117) 6" (152) 48" (1,219) 1.88 (1.73) □ 4-1⁄ 2" HW 45B-HW-63-P 45D-HW-63-P Yes 4.69" (118) 6" (152) 48" (1,219) 2.60 (2.00) □ 5" SW 50B-SW-63-P 50D-SW-63-P No 5.14" (131) 6" (152) 48" (1,219) 2.13 (1.23) □ 5" MW 50B-MW-63-P 50D-MW-63-P Yes 5.19" (132) 6" (152) 48" (1,219) 2.83 (1.59) □ 5" HW 50B-HW-63-P 50D-HW-63-P Yes 5.22" (133) 6" (152) 48" (1,219) 3.30 (1.86) □ 6" SW 60B-SW-63-P 60D-SW-63-P No 6.14" (156) 6" (152) 48" (1,219) 2.00 (0.91) □ 6" MW 60B-MW-63-P 60D-MW-63-P Yes 6.19" (157) 6" (152) 48" (1,219) 2.84 (1.29) □ 6" HW 60B-HW-63-P 60D-HW-63-P Yes 6.22" (158) 6" (152) 48" (1,219) 3.26 (1.48) □ 6" HW 60B-HW-63-P 60D-HW-63-P Yes 6.66" (170) 6" (152) 48" (1,219) 3.26 (1.48) 22-1/2° x 48" 22-1/2° x 60" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-64-P 20D-SW-64-P Yes 2.14" (54) 6" (152) 60" (1,524) 0.99 (0.45) □ 2-1⁄ 2" SW 25B-SW-64-P 25D-SW-64-P Yes 2.64" (67) 6" (152) 60" (1,524) 1.23 (0.56) □ 3" SW 30B-SW-64-P 30D-SW-64-P Yes 3.14" (80) 6" (152) 60" (1,524) 1.40 (0.64) □ 3-1⁄ 2" SW 35B-SW-64-P 35D-SW-64-P Yes 3.64" (92) 6" (152) 60" (1,524) 1.75 (0.80) □ 4" SW 40B-SW-64-P 40D-SW-64-P Yes 4.14" (105) 6" (152) 60" (1,524) 2.01 (0.91) □ 4" HW 40B-HW-64-P 40D-HW-64-P Yes 4.19" (106) 6" (152) 60" (1,524) 2.68 (1.22) □ 4-1⁄ 2" SW 45B-SW-64-P 45D-SW-64-P Yes 4.64" (117) 6" (152) 60" (1,524) 2.19 (0.99) □ 4-1⁄ 2" HW 45B-HW-64-P 45D-HW-64-P Yes 4.69" (118) 6" (152) 60" (1,524) 3.03 (1.38) □ 5" SW 50B-SW-64-P 50D-SW-64-P No 5.14" (131) 6" (152) 60" (1,524) 2.48 (1.13) □ 5" MW 50B-MW-64-P 50D-MW-64-P Yes 5.19" (132) 6" (152) 60" (1,524) 3.30 (1.50) □ 5" HW 50B-HW-64-P 50D-HW-64-P Yes 5.22" (132) 6" (152) 60" (1,524) 3.85 (1.75) □ 6" SW 60B-SW-64-P 60D-SW-64-P No 6.14" (156) 6" (152) 60" (1,524) 2.98 (1.35) □ 6" MW 60B-MW-64-P 60D-MW-64-P Yes 6.19" (157) 6" (152) 60" (1,524) 3.94 (1.79) □ 6" HW 60B-HW-64-P 60D-HW-64-P Yes 6.22" (158) 6" (152) 60" (1,524) 4.61 (2.09) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 107Elbows cont.ID ELBOWS (ID) 11-1/4° x 12" 11-1/4° x 24" 11-1/4° elbows 11-1/4° x 36" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-52-P 20D-SW-52-P Yes 2.14" (54) 6" (152) 36" (914) 0.54 (0.25) □ 2-1⁄ 2" SW 25B-SW-52-P 25D-SW-52-P Yes 2.64" (67) 6" (152) 36" (914) 0.67 (0.30) □ 3" SW 30B-SW-52-P 30D-SW-52-P Yes 3.14" (80) 6" (152) 36" (914) 0.76 (0.35) □ 3-1⁄ 2" SW 35B-SW-52-P 35D-SW-52-P Yes 3.64" (92) 6" (152) 36" (914) 0.95 (0.43) □ 4" SW 40B-SW-52-P 40D-SW-52-P Yes 4.14" (105) 6" (152) 36" (914) 1.09 (0.50) □ 4" HW 40B-HW-52-P 40D-HW-52-P Yes 4.19" (106) 6" (152) 36" (914) 1.46 (0.66) □ 4-1⁄ 2" SW 45B-SW-52-P 45D-SW-52-P Yes 4.64" (117) 6" (152) 36" (914) 1.19 (0.54) □ 4-1⁄ 2" HW 45B-HW-52-P 45D-HW-52-P Yes 4.69" (118) 6" (152) 36" (914) 1.65 (0.75) □ 5" SW 50B-SW-52-P 50D-SW-52-P No 5.14" (131) 6" (152) 36" (914) 1.34 (0.61) □ 5" MW 50B-MW-52-P 50D-MW-52-P Yes 5.19" (132) 6" (152) 36" (914) 1.78 (0.81) □ 5" HW 50B-HW-52-P 50D-HW-52-P Yes 5.22" (132) 6" (152) 36" (914) 2.05 (0.93) □ 6" SW 60B-SW-52-P 60D-SW-52-P No 6.14" (156) 6" (152) 36" (914) 1.61 (0.73) □ 6" MW 60B-MW-52-P 60D-MW-52-P Yes 6.19" (157) 6" (152) 36" (914) 2.13 (0.97) □ 6" HW 60B-HW-52-P 60D-HW-52-P Yes 6.22" (158) 6" (152) 36" (914) 2.50 (1.00) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-50-P 20D-SW-50-P Yes 2.14" (54) 6" (152) 12" (305) 0.40 (0.18) □ 2-1⁄ 2" SW 25B-SW-50-P 25D-SW-50-P Yes 2.64" (67) 6" (152) 12" (305) 0.49 (0.22) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-51-P 20D-SW-51-P Yes 2.14" (54) 6" (152) 24" (610) 0.48 (0.22) □ 2-1⁄ 2" SW 25B-SW-51-P 25D-SW-51-P Yes 2.64" (67) 6" (152) 24" (610) 0.60 (0.27) □ 3" SW 30B-SW-51-P 30D-SW-51-P Yes 3.14" (80) 6" (152) 24" (610) 0.68 (0.25) □ 3-1⁄ 2" SW 35B-SW-51-P 35D-SW-51-P Yes 3.64" (92) 6" (152) 24" (610) 0.86 (0.39) □ 4" SW 40B-SW-51-P 40D-SW-51-P Yes 4.14" (105) 6" (152) 24" (610) 0.98 (0.45) □ 4" HW 40B-HW-51-P 40D-HW-51-P Yes 4.19" (106) 6" (152) 24" (610) 1.48 (0.67) M O O R NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-50-P 20D-SW-50-P Yes 2.14" (54) 6" (152) 9.50" (241) 0.39 (0.18) ID 11-1/4° Standard Radius Elbows 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com108 // Champion Duct®Elbows cont. ID 11-1/4° x 60" 11-1/4° x 48" NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-53-P 20D-SW-53-P Yes 2.14" (54) 6" (152) 48" (1,219) 0.62 (0.36) □ 2-1⁄ 2" SW 25B-SW-53-P 25D-SW-53-P Yes 2.64" (67) 6" (152) 48" (1,219) 0.77 (0.45) □ 3" SW 30B-SW-53-P 30D-SW-53-P Yes 3.14" (80) 6" (152) 48" (1,219) 0.88 (0.55) □ 3-1⁄ 2" SW 35B-SW-53-P 35D-SW-53-P Yes 3.64" (92) 6" (152) 48" (1,219) 1.10 (0.55) □ 4" SW 40B-SW-53-P 40D-SW-53-P Yes 4.14" (105) 6" (152) 48" (1,219) 1.27 (0.64) □ 4" HW 40B-HW-53-P 40D-HW-53-P Yes 4.19" (106) 6" (152) 48" (1,219) 1.69 (0.86) □ 4-1⁄ 2" SW 45B-SW-53-P 45D-SW-53-P Yes 4.64" (117) 6" (152) 48" (1,219) 1.38 (0.73) □ 4-1⁄ 2" HW 45B-HW-53-P 45D-HW-53-P Yes 4.69" (118) 6" (152) 48" (1,219) 1.91 (0.95) □ 5" SW 50B-SW-53-P 50D-SW-53-P No 5.14" (131) 6" (152) 48" (1,219) 1.56 (0.86) □ 5" MW 50B-MW-53-P 50D-MW-53-P Yes 5.19" (132) 6" (152) 48" (1,219) 2.07 (1.14) □ 5" HW 50B-HW-53-P 50D-HW-53-P Yes 5.22" (133) 6" (152) 48" (1,219) 2.42 (1.27) □ 6" SW 60B-SW-53-P 60D-SW-53-P No 6.14" (156) 6" (152) 48" (1,219) 2.31 (1.05) □ 6" MW 60B-MW-53-P 60D-MW-53-P Yes 6.19" (157) 6" (152) 48" (1,219) 3.34 (1.52) □ 6" HW 60B-HW-53-P 60D-HW-53-P Yes 6.22" (158) 6" (152) 48" (1,219) 4.36 (1.98) NOMINAL ID ITEM NO UL/CSA LISTED M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-54-P 20D-SW-54-P Yes 2.14" (54) 6" (152) 60" (1,524) 0.68 (0.31) □ 2-1⁄ 2" SW 25B-SW-54-P 25D-SW-54-P Yes 2.64" (67) 6" (152) 60" (1,524) 0.84 (0.38) □ 3" SW 30B-SW-54-P 30D-SW-54-P Yes 3.14" (80) 6" (152) 60" (1,524) 0.96 (0.44) □ 3-1⁄ 2" SW 35B-SW-54-P 35D-SW-54-P Yes 3.64" (92) 6" (152) 60" (1,524) 1.20 (0.55) □ 4" SW 40B-SW-54-P 40D-SW-54-P Yes 4.14" (105) 6" (152) 60" (1,524) 1.38 (0.63) □ 4" HW 40B-HW-54-P 40D-HW-54-P Yes 4.19" (106) 6" (152) 60" (1,524) 1.84 (0.83) □ 4-1⁄ 2" SW 45B-SW-54-P 45D-SW-54-P Yes 4.64" (117) 6" (152) 60" (1,524) 1.50 (0.68) □ 4-1⁄ 2" HW 45B-HW-54-P 45D-HW-54-P Yes 4.69" (118) 6" (152) 60" (1,524) 2.08 (0.94) □ 5" SW 50B-SW-54-P 50D-SW-54-P No 5.14" (131) 6" (152) 60" (1,524) 1.70 (0.77) □ 5" MW 50B-MW-54-P 50D-MW-54-P Yes 5.19" (132) 6" (152) 60" (1,524) 2.26 (1.03) □ 5" HW 50B-HW-54-P 50D-HW-54-P Yes 5.22" (132) 6" (152) 60" (1,524) 2.64 (1.20) □ 6" SW 60B-SW-54-P 60D-SW-54-P No 6.14" (156) 6" (152) 60" (1,524) 2.04 (0.93) □ 6" MW 60B-MW-54-P 60D-MW-54-P Yes 6.19" (157) 6" (152) 60" (1,524) 2.70 (1.23) □ 6" HW 60B-HW-54-P 60D-HW-54-P Yes 6.22" (158) 6" (152) 60" (1,524) 3.16 (1.44) ELBOWS (ID) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 109ID FITTINGS (ID) BOX CONNECTOR (Straight Threads) BOX CONNECTOR WITH INTERNAL GASKET NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-30 20D-SW-30 2.165" (55) 5" (127) 0.85 (0.39) □ 2-1⁄ 2" SW 25B-SW-30 25D-SW-30 2.665" (68) 5" (127) 0.94 (0.43) □ 3" SW 30B-SW-30 30D-SW-30 3.165" (80) 5" (127) 1.28 (0.58) □ 3-1⁄ 2" SW 35B-SW-30 35D-SW-30 3.665" (93) 5" (127) 1.77 (0.80) □ 4" SW 40B-SW-30 40D-SW-30 4.165" (106) 5" (127) 2.09 (0.95) □ 4" HW 40B-HW-30 40D-HW-30 4.217" (107) 5" (127) 2.09 (0.95) □ 4-1⁄ 2" SW 45B-SW-30 45D-SW-30 4.665" (118) 5" (127) 2.40 (1.08) □ 4-1⁄ 2" HW 45B-HW-30 45D-HW-30 4.745" (121) 5" (127) 2.40 (1.08) □ 5" SW 50B-SW-30 50D-SW-30 5.165" (131) 5" (127) 2.75 (1.25) □ 5" MW 50B-MW-30 50D-MW-30 5.217" (133) 5" (127) 2.75 (1.25) □ 5" HW 50B-HW-30 50D-HW-30 5.245" (133) 5" (127) 2.75 (1.25) □ 6" SW 60B-SW-30 60D-SW-30 6.165" (157) 5" (127) 2.97 (1.35) □ 6" MW 60B-MW-30 60D-MW-30 6.217" (158) 5" (127) 2.97 (1.35) □ 6" HW 60B-HW-30 60D-HW-30 6.245" (159) 5" (127) 2.97 (1.35) NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-30-G 20D-SW-30-G 2.165" (55) 5" (127) 0.85 (0.39) □ 2-1⁄ 2" SW 25B-SW-30-G 25D-SW-30-G 2.665" (68) 5" (127) 0.94 (0.43) □ 3" SW 30B-SW-30-G 30D-SW-30-G 3.165" (80) 5" (127) 1.28 (0.58) □ 3-1⁄ 2" SW 35B-SW-30-G 35D-SW-30-G 3.665" (93) 5" (127) 1.77 (0.80) □ 4" SW 40B-SW-30-G 40D-SW-30-G 4.165" (106) 5" (127) 2.09 (0.95) □ 4" HW 40B-HW-30-G 40D-HW-30-G 4.217" (107) 5" (127) 2.09 (0.95) □ 4-1⁄ 2" SW 45B-SW-30-G 45D-SW-30-G 4.665" (118) 5" (127) 2.40 (1.08) □ 4-1⁄ 2" HW 45B-HW-30-G 45D-HW-30-G 4.745" (121) 5" (127) 2.40 (1.08) □ 5" SW 50B-SW-30-G 50D-SW-30-G 5.165" (131) 5" (127) 2.75 (1.25) □ 5" MW 50B-MW-30-G 50D-MW-30-G 5.217" (133) 5" (127) 2.75 (1.25) □ 5" HW 50B-HW-30-G 50D-HW-30-G 5.245" (133) 5" (127) 2.75 (1.25) □ 6" SW 60B-SW-30-G 60D-SW-30-G 6.165" (157) 5" (127) 2.97 (1.35) □ 6" MW 60B-MW-30-G 60D-MW-30-G 6.217" (158) 5" (127) 2.97 (1.35) □ 6" HW 60B-HW-30-G 60D-HW-30-G 6.245" (159) 5" (127) 2.97 (1.35) Fittings A box connector creates a separable termination into a box. This connector has straight threads (NPS) and is supplied with a locknut. Sealing O-ring supplied by adding an “-EX” suffix to the item number. A box connector creates a separable termination into a box. This connector has straight threads (NPS) and is supplied with a locknut. Sealing O-ring supplied by adding an “-EX” suffix to the item number. D L L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com110 // Champion Duct®ID FITTINGS (ID) NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-33 20D-SW-33 2.165" (55) 5" (127) 0.43 (0.20) □ 2-1⁄ 2" SW 25B-SW-33 25D-SW-33 2.665" (68) 5" (127) 0.62 (0.28) □ 3" SW 30B-SW-33 30D-SW-33 3.165" (80) 5" (127) 0.76 (0.35) □ 3-1⁄ 2" SW 35B-SW-33 35D-SW-33 3.665" (93) 5" (127) 0.86 (0.39) □ 4" SW 40B-SW-33 40D-SW-33 4.165" (106) 5" (127) 1.02 (0.46) □ 4" HW 40B-HW-33 40D-HW-33 4.217" (107) 5" (127) 0.95 (0.43) □ 4-1⁄ 2" SW 45B-SW-33 45D-SW-33 4.665" (118) 5" (127) 1.22 (0.55) □ 4-1⁄ 2" HW 45B-HW-33 45D-HW-33 4.745" (121) 5" (127) 1.15 (0.52) □ 5" SW 50B-SW-33 50D-SW-33 5.165" (131) 5" (127) 1.53 (0.70) □ 5" MW 50B-MW-33 50D-MW-33 5.217" (133) 5" (127) 1.30 (0.59) □ 5" HW 50B-HW-33 50D-HW-33 5.245" (133) 5" (127) 1.18 (0.54) □ 6" SW 60B-SW-33 60D-SW-33 6.165" (157) 5" (127) 2.08 (0.94) □ 6" MW 60B-MW-33 60D-MW-33 6.217" (158) 5" (127) 1.40 (0.64) □ 6" HW 60B-HW-33 60D-HW-33 6.245" (159) 5" (127) 1.30 (0.59) MALE ADAPTER (Tapered Threads) Male adapters with tapered threads (NPT) are generally used for joining to female threads of rigid steel, Myers-type hubs or terminating into precast iron boxes with female thread entrances. MALE ADAPTER WITH GASKET (Tapered Threads) Male adapters with tapered threads (NPT) are generally used for joining to female threads of rigid steel, Myers-type hubs or terminating into precast iron boxes with female thread entrances. NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-33-G 20D-SW-33-G 2.165" (55) 5" (127) 0.65 (0.30) □ 2-1⁄ 2" SW 25B-SW-33-G 25D-SW-33-G 2.665" (68) 5" (127) 0.80 (0.36) □ 3" SW 30B-SW-33-G 30D-SW-33-G 3.165" (80) 5" (127) 0.90 (0.41) □ 3-1⁄ 2" SW 35B-SW-33-G 35D-SW-33-G 3.665" (93) 5" (127) 1.00 (0.45) □ 4" SW 40B-SW-33-G 40D-SW-33-G 4.165" (106) 5" (127) 1.40 (0.64) □ 4" HW 40B-HW-33-G 40D-HW-33-G 4.217" (107) 5" (127) 1.30 (0.59) □ 4-1⁄ 2" SW 45B-SW-33-G 45D-SW-33-G 4.665" (118) 5" (127) 1.60 (0.73) □ 4-1⁄ 2" HW 45B-HW-33-G 45D-HW-33-G 4.745" (121) 5" (127) 1.50 (0.68) □ 5" SW 50B-SW-33-G 50D-SW-33-G 5.165" (131) 5" (127) 1.60 (0.73) □ 5" MW 50B-MW-33-G 50D-MW-33-G 5.217" (133) 5" (127) 1.40 (0.64) □ 5" HW 50B-HW-33-G 50D-HW-33-G 5.245" (133) 5" (127) 1.28 (0.58) □ 6" SW 60B-SW-33-G 60D-SW-33-G 6.165" (157) 5" (127) 2.30 (1.04) □ 6" MW 60B-MW-33-G 60D-MW-33-G 6.217" (158) 5" (127) 2.10 (0.95) □ 6" HW 60B-HW-33-G 60D-HW-33-G 6.245" (159) 5" (127) 1.90 (0.86) D L D L 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 111Fittings cont.ID FITTINGS (ID) L D FEMALE ADAPTER This adapter is generally used for joining fiberglass conduit with galvanized rigid steel (GRS) conduit. It has the same threads as GRS conduit and can easily be attached to GRS conduit. NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-32 20D-SW-32 2.165" (55) 5" (127) 0.75 (0.34) □ 2-1⁄ 2" SW 25B-SW-32 25D-SW-32 2.665" (68) 5" (127) 1.00 (0.45) □ 3" SW 30B-SW-32 30D-SW-32 3.165" (80) 5" (127) 1.08 (0.49) □ 3-1⁄ 2" SW 35B-SW-32 35D-SW-32 3.665" (93) 5" (127) 1.18 (0.54) □ 4" SW 40B-SW-32 40D-SW-32 4.165" (106) 5" (127) 1.25 (0.57) □ 4" HW 40B-HW-32 40D-HW-32 4.217" (107) 5" (127) 1.08 (0.49) □ 4-1⁄ 2" SW 45B-SW-32 45D-SW-32 4.665" (118) 5" (127) 1.50 (0.68) □ 4-1⁄ 2" HW 45B-HW-32 45D-HW-32 4.745" (121) 5" (127) 1.40 (0.64) □ 5" SW 50B-SW-32 50D-SW-32 5.165" (131) 5" (127) 1.90 (0.86) □ 5" MW 50B-MW-32 50D-MW-32 5.217" (133) 5" (127) 1.75 (0.80) □ 5" HW 50B-HW-32 50D-HW-32 5.245" (133) 5" (127) 1.65 (0.75) □ 6" SW 60B-SW-32 60D-SW-32 6.165" (157) 5" (127) 2.13 (0.97) □ 6" MW 60B-MW-32 60D-MW-32 6.217" (158) 5" (127) 2.00 (0.91) □ 6" HW 60B-HW-32 60D-HW-32 6.245" (159) 5" (127) 1.83 (0.83) FEMALE ADAPTER WITH GASKET This adapter is generally used for joining fiberglass conduit with galvanized rigid steel (GRS) conduit. It has the same threads as GRS conduit and can easily be attached to GRS conduit. NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-32-G 20D-SW-32-G 2.165" (55) 5" (127) 0.75 (0.34) □ 2-1⁄ 2" SW 25B-SW-32-G 25D-SW-32-G 2.665" (68) 5" (127) 1.00 (0.45) □ 3" SW 30B-SW-32-G 30D-SW-32-G 3.165" (80) 5" (127) 1.08 (0.49) □ 3-1⁄ 2" SW 35B-SW-32-G 35D-SW-32-G 3.665" (93) 5" (127) 1.18 (0.54) □ 4" SW 40B-SW-32-G 40D-SW-32-G 4.165" (106) 5" (127) 1.25 (0.57) □ 4" HW 40B-HW-32-G 40D-HW-32-G 4.217" (107) 5" (127) 1.08 (0.49) □ 4-1⁄ 2" SW 45B-SW-32-G 45D-SW-32-G 4.665" (118) 5" (127) 1.50 (0.68) □ 4-1⁄ 2" HW 45B-HW-32-G 45D-HW-32-G 4.745" (121) 5" (127) 1.40 (0.64) □ 5" SW 50B-SW-32-G 50D-SW-32-G 5.165" (131) 5" (127) 1.90 (0.86) □ 5" MW 50B-MW-32-G 50D-MW-32-G 5.217" (133) 5" (127) 1.75 (0.80) □ 5" HW 50B-HW-32-G 50D-HW-32-G 5.245" (133) 5" (127) 1.65 (0.75) □ 6" SW 60B-SW-32-G 60D-SW-32-G 6.165" (157) 5" (127) 2.13 (0.97) □ 6" MW 60B-MW-32-G 60D-MW-32-G 6.217" (158) 5" (127) 2.00 (0.91) □ 6" HW 60B-HW-32-G 60D-HW-32-G 6.245" (159) 5" (127) 1.83 (0.83) L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com112 // Champion Duct®Fittings cont. ID FITTINGS (ID) SLEEVE COUPLING NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-42 20D-SW-42 2.165" (55) 6" (152) 0.17 (0.08) □ 2-1⁄ 2" SW 25B-SW-42 25D-SW-42 2.665" (68) 6" (152) 0.21 (0.10) □ 3" SW 30B-SW-42 30D-SW-42 3.165" (80) 6" (152) 0.24 (0.11) □ 3-1⁄ 2" SW 35B-SW-42 35D-SW-42 3.665" (93) 6" (152) 0.32 (0.15) □ 4" SW 40B-SW-42 40D-SW-42 4.165" (106) 7" (178) 0.35 (0.16) □ 4" HW 40B-HW-42 40D-HW-42 4.217" (107) 7" (178) 0.46 (0.21) □ 4-1⁄ 2" SW 45B-SW-42 45D-SW-42 4.665" (118) 7" (178) 0.38 (0.17) □ 4-1⁄ 2" HW 45B-HW-42 45D-HW-42 4.745" (121) 7" (178) 0.54 (0.25) □ 5" SW 50B-SW-42 50D-SW-42 5.165" (131) 8" (203) 0.43 (0.20) □ 5" MW 50B-MW-42 50D-MW-42 5.217" (133) 8" (203) 0.60 (0.27) □ 5" HW 50B-HW-42 50D-HW-42 5.245" (133) 8" (203) 0.70 (0.32) □ 6" SW 60B-SW-42 60D-SW-42 6.165" (157) 8" (203) 0.48 (0.22) □ 6" MW 60B-MW-42 60D-MW-42 6.217" (158) 8" (203) 0.83 (0.38) □ 6" HW 60B-HW-42 60D-HW-42 6.245" (159) 8" (203) 1.15 (0.52) SLEEVE COUPLING WITH GASKET NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-42-G 20D-SW-42-G 2.165" (55) 8" (203) 0.70 (0.32) □ 2-1⁄ 2" SW 25B-SW-42-G 25D-SW-42-G 2.665" (68) 8" (203) 0.80 (0.36) □ 3" SW 30B-SW-42-G 30D-SW-42-G 3.165" (80) 8" (203) 0.95 (0.43) □ 3-1⁄ 2" SW 35B-SW-42-G 35D-SW-42-G 3.665" (93) 8" (203) 1.20 (0.55) □ 4" SW 40B-SW-42-G 40D-SW-42-G 4.165" (106) 9" (203) 1.30 (0.59) □ 4" HW 40B-HW-42-G 40D-HW-42-G 4.217" (107) 9" (203) 1.40 (0.64) □ 4-1⁄ 2" SW 45B-SW-42-G 45D-SW-42-G 4.665" (118) 9" (203) 1.50 (0.68) □ 4-1⁄ 2" HW 45B-HW-42-G 45D-HW-42-G 4.745" (121) 9" (203) 1.60 (0.73) □ 5" SW 50B-SW-42-G 50D-SW-42-G 5.165" (131) 9" (203) 1.60 (0.73) □ 5" MW 50B-MW-42-G 50D-MW-42-G 5.217" (133) 10" (203) 1.70 (0.77) □ 5" HW 50B-HW-42-G 50D-HW-42-G 5.245" (133) 10" (203) 1.80 (0.82) □ 6" SW 60B-SW-42-G 60D-SW-42-G 6.165" (157) 10" (203) 1.90 (0.86) □ 6" MW 60B-MW-42-G 60D-MW-42-G 6.217" (158) 10" (203) 1.90 (0.86) □ 6" HW 60B-HW-42-G 60D-HW-42-G 6.245" (159) 10" (203) 2.00 (0.91) L D L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 113Fittings cont.ID FITTINGS (ID)STOP COUPLING A stop coupling is sometimes referred to as a double bell coupling. NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-40 20D-SW-40 2.165" (55) 6" (152) 0.20 (0.09) □ 2-1⁄ 2" SW 25B-SW-40 25D-SW-40 2.665" (68) 6" (152) 0.25 (0.11) □ 3" SW 30B-SW-40 30D-SW-40 3.165" (80) 6" (152) 0.30 (0.14) □ 3-1⁄ 2" SW 35B-SW-40 35D-SW-40 3.665" (93) 6" (152) 0.35 (0.16) □ 4" SW 40B-SW-40 40D-SW-40 4.165" (106) 7" (177) 0.40 (0.18) □ 4" HW 40B-HW-40 40D-HW-40 4.217" (107) 7" (177) 0.54 (0.25) □ 4-1⁄ 2" SW 45B-SW-40 45D-SW-40 4.665" (118) 7" (177) 0.45 (0.20) □ 4-1⁄ 2" HW 45B-HW-40 45D-HW-40 4.745" (121) 7" (177) 0.60 (0.27) □ 5" SW 50B-SW-40 50D-SW-40 5.165" (131) 8" (203) 0.50 (0.23) □ 5" MW 50B-MW-40 50D-MW-40 5.217" (133) 8" (203) 0.68 (0.31) □ 5" HW 50B-HW-40 50D-HW-40 5.245" (133) 8" (203) 0.80 (0.36) □ 6" SW 60B-SW-40 60D-SW-40 6.165" (157) 8" (203) 0.60 (0.27) □ 6" MW 60B-MW-40 60D-MW-40 6.217" (158) 8" (203) 0.80 (0.36) □ 6" HW 60B-HW-40 60D-HW-40 6.245" (159) 8" (203) 0.92 (0.42) A stop coupling is sometimes referred to as a double bell coupling. STOP COUPLING WITH GASKET NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-40-G 20D-SW-40-G 2.165" (55) 8" (203) 0.70 (0.32) □ 2-1⁄ 2" SW 25B-SW-40-G 25D-SW-40-G 2.665" (68) 8" (203) 0.80 (0.36) □ 3" SW 30B-SW-40-G 30D-SW-40-G 3.165" (80) 8" (203) 0.95 (0.43) □ 3-1⁄ 2" SW 35B-SW-40-G 35D-SW-40-G 3.665" (93) 8" (203) 1.20 (0.55) □ 4" SW 40B-SW-40-G 40D-SW-40-G 4.165" (106) 9" (228) 1.30 (0.59) □ 4" HW 40B-HW-40-G 40D-HW-40-G 4.217" (107) 9" (228) 1.40 (0.64) □ 4-1⁄ 2" SW 45B-SW-40-G 45D-SW-40-G 4.665" (118) 9" (228) 1.50 (0.68) □ 4-1⁄ 2" HW 45B-HW-40-G 45D-HW-40-G 4.745" (121) 9" (228) 1.60 (0.73) □ 5" SW 50B-SW-40-G 50D-SW-40-G 5.165" (131) 10" (254) 1.60 (0.73) □ 5" MW 50B-MW-40-G 50D-MW-40-G 5.217" (133) 10" (254) 1.70 (0.77) □ 5" HW 50B-HW-40-G 50D-HW-40-G 5.245" (133) 10" (254) 1.80 (0.82) □ 6" SW 60B-SW-40-G 60D-SW-40-G 6.165" (157) 10" (254) 1.90 (0.86) □ 6" MW 60B-MW-40-G 60D-MW-40-G 6.217" (158) 10" (254) 1.90 (0.86) □ 6" HW 60B-HW-40-G 60D-HW-40-G 6.245" (159) 10" (254) 2.00 (0.91) L D L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com114 // Champion Duct®Fittings cont. ID FITTINGS (ID) 5° DOUBLE BELL COUPLING Other angles can also be manufactured, such as 2.5° etc. Please contact Champion Fiberglass directly for consultation. NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-44 20D-SW-44 2.165" (55) 6" (152) .20 (.09) □ 2-1⁄ 2" SW 25B-SW-44 25D-SW-44 2.665" (68) 6" (152) .24 (.11) □ 3" SW 30B-SW-44 30D-SW-44 3.165" (80) 6" (152) .28 (.13) □ 3-1⁄ 2" SW 35B-SW-44 35D-SW-44 3.665" (93) 6" (152) .35 (.16) □ 4" SW 40B-SW-44 40D-SW-44 4.165" (106) 7" (177) .46 (.21) □ 4" HW 40B-HW-44 40D-HW-44 4.217" (107) 7" (177) .61 (.28) □ 4-1⁄ 2" SW 45B-SW-44 45D-SW-44 4.665" (118) 7" (177) .50 (.23) □ 4-1⁄ 2" HW 45B-HW-44 45D-HW-44 4.745" (121) 7" (177) .69 (.31) □ 5" SW 50B-SW-44 50D-SW-44 5.165" (131) 8" (203) .64 (.29) □ 5" MW 50B-MW-44 50D-MW-44 5.217" (133) 8" (203) .85 (.39) □ 5" HW 50B-HW-44 50D-HW-44 5.245" (133) 8" (203) .98 (.44) □ 6" SW 60B-SW-44 60D-SW-44 6.165" (157) 8" (203) .77 (.35) □ 6" MW 60B-MW-44 60D-MW-44 6.217" (158) 8" (203) 1.01 (.46) □ 6" HW 60B-HW-44 60D-HW-44 6.245" (159) 8" (203) 1.19 (.54) 5° DOUBLE BELL COUPLING WITH GASKET Other angles can also be manufactured, such as 2.5° etc. Please contact Champion Fiberglass directly for consultation. NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-44-G 20D-SW-44-G 2.165" (55) 8" (203) 0.68 (0.31) □ 2-1⁄ 2" SW 25B-SW-44-G 25D-SW-44-G 2.665" (68) 8" (203) 0.85 (0.39) □ 3" SW 30B-SW-44-G 30D-SW-44-G 3.165" (80) 8" (203) 1.00 (0.45) □ 3-1⁄ 2" SW 35B-SW-44-G 35D-SW-44-G 3.665" (93) 8" (203) 1.20 (0.55) □ 4" SW 40B-SW-44-G 40D-SW-44-G 4.165" (106) 9" (228) 1.40 (0.64) □ 4" HW 40B-HW-44-G 40D-HW-44-G 4.217" (107) 9" (228) 1.50 (0.68) □ 4-1⁄ 2" SW 45B-SW-44-G 45D-SW-44-G 4.665" (118) 9" (228) 1.60 (0.73) □ 4-1⁄ 2" HW 45B-HW-44-G 45D-HW-44-G 4.745" (121) 9" (228) 1.60 (0.73) □ 5" SW 50B-SW-44-G 50D-SW-44-G 5.165" (131) 10" (254) 1.70 (0.77) □ 5" MW 50B-MW-44-G 50D-MW-44-G 5.217" (133) 10" (254) 1.80 (0.82) □ 5" HW 50B-HW-44-G 50D-HW-44-G 5.245" (133) 10" (254) 1.90 (0.86) □ 6" SW 60B-SW-44-G 60D-SW-44-G 6.165" (157) 10" (254) 1.90 (0.86) □ 6" MW 60B-MW-44-G 60D-MW-44-G 6.217" (158) 10" (254) 2.00 (0.91) □ 6" HW 60B-HW-44-G 60D-HW-44-G 6.245" (159) 10" (254) 2.00 (0.91) L D 5° L D 5° 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 115Fittings cont.ID FITTINGS (ID) SINGLE EXPANSION JOINT SOCKET X SPIGOT, NO O-RING NOMINAL ID ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 2" SW 20D-SW-34 2.305" (59) 12" (305) 15" (381) 21" (533) 0.78 (0.35) □ 2-1⁄ 2" SW 20D-SW-34 2.805" (71) 12" (305) 15" (381) 21" (533) 0.97 (0.44) □ 3" SW 30D-SW-34 3.305" (84) 12" (305) 15" (381) 21" (533) 1.10 (0.50) □ 3-1⁄ 2" SW 35D-SW-34 3.805" (97) 12" (305) 15" (381) 21" (533) 1.38 (0.63) □ 4" SW 40D-SW-34 4.305" (109) 12" (305) 15" (381) 21" (533) 1.59 (0.72) □ 4" HW 40D-HW-34 4.409" (112) 12" (305) 15" (381) 21" (533) 2.12 (0.96) □ 4-1⁄ 2" SW 45D-SW-34 4.805" (122) 12" (305) 15" (381) 21" (533) 1.73 (0.79) □ 4-1⁄ 2" HW 45D-HW-34 4.909" (125) 12" (305) 15" (381) 21" (533) 2.39 (1.09) □ 5" SW 50D-SW-34 5.305" (135) 12" (305) 15" (381) 21" (533) 1.96 (0.89) □ 5" MW 50D-MW-34 5.409" (137) 12" (305) 15" (381) 21" (533) 2.60 (1.18) □ 5" HW 50D-HW-34 5.465" (139) 12" (305) 15" (381) 21" (533) 3.04 (1.38) □ 6" SW 60D-SW-34 6.305" (160) 12" (305) 15" (381) 21" (533) 2.35 (1.07) □ 6" MW 60D-MW-34 6.409" (163) 12" (305) 15" (381) 21" (533) 3.11 (1.41) □ 6" HW 60D-HW-34 6.465" (164) 12" (305) 15" (381) 21" (533) 3.63 (1.65) L B A Installation of Expansion Joints: • When the duct is shorter than 50 ft, no Expansion Joint needed. • When the duct is between 50 ft up to 200 ft, install one Expansion Joint at the mid point. • If the duct is longer than 200 ft, install one Expansion Joint every 200 ft apart. • Expansion Joints should be located as close as possible to the quarter point of the conduit span. Note: All Expansion Joints have a yellow line on the nipple end of the joint for proper installation. expansion joints 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com116 // Champion Duct®Fittings cont. ID FITTINGS (ID) NOMINAL ID ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 2" SW 20D-SW-35 2.305" (59) 12" (305) 18" (457) 24" (610) 0.98 (0.45) □ 2-1⁄ 2" SW 25D-SW-35 2.805" (71) 12" (305) 18" (457) 24" (610) 1.21 (0.55) □ 3" SW 30D-SW-35 3.305" (84) 12" (305) 18" (457) 24" (610) 1.38 (0.63) □ 3-1⁄ 2" SW 35D-SW-35 3.805" (97) 12" (305) 18" (457) 24" (610) 1.73 (0.79) □ 4" SW 40D-SW-35 4.305" (109) 12" (305) 18" (457) 24" (610) 1.98 (0.90) □ 4" HW 40D-HW-35 4.409" (112) 12" (305) 18" (457) 24" (610) 2.65 (1.20) □ 4-1⁄ 2" SW 45D-SW-35 4.805" (122) 12" (305) 18" (457) 24" (610) 2.16 (0.98) □ 4-1⁄ 2" HW 45D-HW-35 4.909" (125) 12" (305) 18" (457) 24" (610) 2.99 (1.36) □ 5" SW 50D-SW-35 5.305" (135) 12" (305) 18" (457) 24" (610) 2.44 (1.11) □ 5" MW 50D-MW-35 5.409" (137) 12" (305) 18" (457) 24" (610) 3.25 (1.48) □ 5" HW 50D-HW-35 5.465" (139) 12" (305) 18" (457) 24" (610) 3.80 (1.73) □ 6" SW 60D-SW-35 6.305" (160) 12" (305) 18" (457) 24" (610) 2.93 (1.33) □ 6" MW 60D-MW-35 6.409" (163) 12" (305) 18" (457) 24" (610) 3.88 (1.76) □ 6" HW 60D-HW-35 6.465" (164) 12" (305) 18" (457) 24" (610) 4.54 (2.07) SINGLE EXPANSION JOINT SOCKET X SOCKET, NO O-RING L B A SINGLE EXPANSION JOINT SOCKET X SPIGOT WITH O-RING NOMINAL ID ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 2" SW 20D-SW-36 2.305" (59) 12" (305) 15" (381) 21" (533) 0.78 (0.35) □ 2-1⁄ 2" SW 25D-SW-36 2.805" (71) 12" (305) 15" (381) 21" (533) 0.97 (0.44) □ 3" SW 30D-SW-36 3.305" (84) 12" (305) 15" (381) 21" (533) 1.10 (0.50) □ 3-1⁄ 2" SW 35D-SW-36 3.805" (97) 12" (305) 15" (381) 21" (533) 1.38 (0.63) □ 4" SW 40D-SW-36 4.305" (109) 12" (305) 15" (381) 21" (533) 1.59 (0.72) □ 4" HW 40D-HW-36 4.409" (112) 12" (305) 15" (381) 21" (533) 2.12 (0.96) □ 4-1⁄ 2" SW 45D-SW-36 4.805" (122) 12" (305) 15" (381) 21" (533) 1.73 (0.79) □ 4-1⁄ 2" HW 45D-HW-36 4.909" (125) 12" (305) 15" (381) 21" (533) 2.39 (1.09) □ 5" SW 50D-SW-36 5.305" (135) 12" (305) 15" (381) 21" (533) 1.95 (0.89) □ 5" MW 50D-MW-36 5.409" (137) 12" (305) 15" (381) 21" (533) 2.60 (1.18) □ 5" HW 50D-HW-36 5.465" (139) 12" (305) 15" (381) 21" (533) 3.04 (1.38) □ 6" SW 60D-SW-36 6.305" (160) 12" (305) 15" (381) 21" (533) 2.35 (1.07) □ 6" MW 60D-MW-36 6.409" (163) 12" (305) 15" (381) 21" (533) 3.11 (1.41) □ 6" HW 60D-HW-36 6.465" (164) 12" (305) 15" (381) 21" (533) 3.63 (1.65) L B A 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 117Fittings cont.ID FITTINGS (ID) DOUBLE EXPANSION JOINT, NO O-RINGS A double expansion joint is some- times referred to as back-to-back expansion joint. NOMINAL ID ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 2" SW 20D-SW-38 2.305" (59) 17" (432) 29" (737) 41" (1,041) 1.68 (0.76) □ 2-1⁄ 2" SW 25D-SW-38 2.805" (71) 17" (432) 29" (737) 41" (1,041) 2.08 (0.94) □ 3" SW 30D-SW-38 3.305" (84) 17" (432) 29" (737) 41" (1,041) 2.38 (1.08) □ 3-1⁄ 2" SW 35D-SW-38 3.805" (97) 17" (432) 29" (737) 41" (1,041) 2.97 (1.35) □ 4" SW 40D-SW-38 4.305" (109) 17" (432) 29" (737) 41" (1,041) 3.42 (1.55) □ 4" HW 40D-HW-38 4.409" (112) 17" (432) 29" (737) 41" (1,041) 4.55 (2.07) □ 4-1⁄ 2" SW 45D-SW-38 4.805" (122) 17" (432) 29" (737) 41" (1,041) 3.71 (1.68) □ 4-1⁄ 2" HW 45D-HW-38 4.909" (125) 17" (432) 29" (737) 41" (1,041) 5.15 (2.34) □ 5" SW 50D-SW-38 5.305" (135) 17" (432) 29" (737) 41" (1,041) 4.21 (1.91) □ 5" MW 50D-MW-38 5.409" (137) 17" (432) 29" (737) 41" (1,041) 5.59 (2.54) □ 5" HW 50D-HW-38 5.465" (139) 17" (432) 29" (737) 41" (1,041) 6.53 (2.97) □ 6" SW 60D-SW-38 6.305" (160) 17" (432) 29" (737) 41" (1,041) 5.05 (2.30) □ 6" MW 60D-MW-38 6.409" (163) 17" (432) 29" (737) 41" (1,041) 6.68 (3.03) □ 6" HW 60D-HW-38 6.465" (164) 17" (432) 29" (737) 41" (1,041) 7.82 (3.55) L B AA NOMINAL ID ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 2" SW 20D-SW-37 2.305" (59) 12" (305) 18" (457) 24" (610) 0.98 (0.45) □ 2-1⁄ 2" SW 25D-SW-37 2.805" (71) 12" (305) 18" (457) 24" (610) 1.21 (0.55) □ 3" SW 30D-SW-37 3.305" (84) 12" (305) 18" (457) 24" (610) 1.38 (0.63) □ 3-1⁄ 2" SW 35D-SW-37 3.805" (97) 12" (305) 18" (457) 24" (610) 1.73 (0.79) □ 4" SW 40D-SW-37 4.305" (109) 12" (305) 18" (457) 24" (610) 1.98 (0.90) □ 4" HW 40D-HW-37 4.409" (112) 12" (305) 18" (457) 24" (610) 2.65 (1.20) □ 4-1⁄ 2" SW 45D-SW-37 4.805" (122) 12" (305) 18" (457) 24" (610) 2.16 (0.98) □ 4-1⁄ 2" HW 45D-HW-37 4.909" (125) 12" (305) 18" (457) 24" (610) 2.99 (1.36) □ 5" SW 50D-SW-37 5.305" (135) 12" (305) 18" (457) 24" (610) 2.44 (1.11) □ 5" MW 50D-MW-37 5.409" (137) 12" (305) 18" (457) 24" (610) 3.25 (1.48) □ 5" HW 50D-HW-37 5.465" (139) 12" (305) 18" (457) 24" (610) 3.80 (1.73) □ 6" SW 60D-SW-37 6.305" (160) 12" (305) 18" (457) 24" (610) 2.93 (1.33) □ 6" MW 60D-MW-37 6.409" (163) 12" (305) 18" (457) 24" (610) 3.88 (1.76) □ 6" HW 60D-HW-37 6.465" (164) 12" (305) 18" (457) 24" (610) 4.54 (2.06) SINGLE EXPANSION JOINT SOCKET X SOCKET WITH O-RING L B A 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com118 // Champion Duct®Fittings cont. ID FITTINGS (ID) NOMINAL ID ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-31 20D-SW-31 2.305" (59) 2.140" (54) 32" (813) 48" (1,219) 2.38 (1.08) □ 2-1⁄ 2" SW 25B-SW-31 25D-SW-31 2.805" (71) 2.640" (67) 32" (813) 48" (1,219) 2.94 (1.34) □ 3" SW 30B-SW-31 30D-SW-31 3.305" (84) 3.140" (80) 32" (813) 48" (1,219) 3.36 (1.53) □ 3-1⁄ 2" SW 35B-SW-31 35D-SW-31 3.805" (97) 3.640" (92) 32" (813) 48" (1,219) 4.20 (1.97) □ 4" SW 40B-SW-31 40D-SW-31 4.305" (109) 4.140" (105) 32" (813) 48" (1,219) 4.83 (2.19) □ 4" HW 40B-HW-31 40D-HW-31 4.409" (112) 4.192" (106) 32" (813) 48" (1,219) 6.44 (2.92) □ 4-1⁄ 2" SW 45B-SW-31 45D-SW-31 4.805" (122) 4.805" (122) 32" (813) 48" (1,219) 5.25 (2.38) □ 4-1⁄ 2" HW 45B-HW-31 45D-HW-31 4.909" (125) 4.692" (119) 32" (813) 48" (1,219) 7.28 (3.31) □ 5" SW 50B-SW-31 50D-SW-31 5.305" (135) 5.140" (131) 32" (813) 48" (1,219) 5.95 (2.70) □ 5" MW 50B-MW-31 50D-MW-31 5.409" (137) 5.192" (132) 32" (813) 48" (1,219) 7.91 (3.59) □ 5" HW 50B-HW-31 50D-HW-31 5.465" (139) 5.220" (133) 32" (813) 48" (1,219) 9.24 (4.20) □ 6" SW 60B-SW-31 60D-SW-31 6.305" (160) 6.14" (156) 32" (813) 48" (1,219) 7.14 (3.24) □ 6" MW 60B-MW-31 60D-MW-31 6.409" (163) 6.192" (157) 32" (813) 48" (1,219) 9.45 (4.29) □ 6" HW 60B-HW-31 60D-HW-31 6.465" (164) 6.22" (158) 32" (813) 48" (1,219) 11.06 (5.02) ALIGNMENT / EXPANSION FITTING WITH O-RING Alignment/Expansion fitting is some- times referred to as an Expansion/ Deflection joint. (The clamps holding the rubber sleeve connecting the two nipples are made from stainless steel for corrosion protection.) Note: All Expansion Joints have a yellow line on the nipple end of the joint for proper installation. L A B DOUBLE EXPANSION JOINT WITH O-RINGS A double expansion joint is some- times referred to as back-to-back expansion joint. NOMINAL ID ITEM NO A B L - MIN L - MAX WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 2" SW 20D-SW-39 2.305" (59) 17" (432) 29" (737) 41" (1,041) 1.68 (0.76) □ 2-1⁄ 2" SW 25D-SW-39 2.805" (71) 17" (432) 29" (737) 41" (1,041) 2.08 (0.94) □ 3" SW 30D-SW-39 3.305" (84) 17" (432) 29" (737) 41" (1,041) 2.38 (1.08) □ 3-1⁄ 2" SW 35D-SW-39 3.805" (97) 17" (432) 29" (737) 41" (1,041) 2.97 (1.35) □ 4" SW 40D-SW-39 4.305" (109) 17" (432) 29" (737) 41" (1,041) 3.42 (1.55) □ 4" HW 40D-HW-39 4.409" (112) 17" (432) 29" (737) 41" (1,041) 4.55 (2.07) □ 4-1⁄ 2" SW 40D-SW-39 4.805" (122) 17" (432) 29" (737) 41" (1,041) 3.71 (1.68) □ 4-1⁄ 2" HW 45D-HW-39 4.909" (125) 17" (432) 29" (737) 41" (1,041) 5.15 (2.34) □ 5" SW 50D-SW-39 5.305" (135) 17" (432) 29" (737) 41" (1,041) 4.21 (1.91) □ 5" MW 50D-MW-39 5.409" (137) 17" (432) 29" (737) 41" (1,041) 5.59 (2.54) □ 5" HW 50D-HW-39 5.465" (139) 17" (432) 29" (737) 41" (1,041) 6.53 (2.97) □ 6" SW 60D-SW-39 6.305" (160) 17" (432) 29" (737) 41" (1,041) 5.05 (2.29) □ 6" MW 60D-MW-39 6.409" (163) 17" (432) 29" (737) 41" (1,041) 6.68 (3.03) □ 6" HW 60D-HW-39 6.465" (164) 17" (432) 29" (737) 41" (1,041) 7.82 (3.55) L B AA 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 119Fittings cont.ID FITTINGS (ID) FIBERGLASS END CAP WITH GASKET NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-23-G 20D-SW-23-G 2.16" (55) 4" (102) 0.70 (0.32) □ 2-1⁄ 2" SW 25B-SW-23-G 25D-SW-23-G 2.66" (68) 4" (102) 0.80 (0.36) □ 3" SW 30B-SW-23-G 30D-SW-23-G 3.16" (80) 4" (102) 0.95 (0.43) □ 3-1⁄ 2" HW 35B-SW-23-G 35D-SW-23-G 3.66" (93) 4" (102) 1.20 (0.55) □ 4" SW 40B-SW-23-G 40D-SW-23-G 4.16" (106) 4" (102) 1.30 (0.59) □ 4" HW 40B-HW-23-G 40D-HW-23-G 4.20" (107) 4" (102) 1.40 (0.64) □ 4-1⁄ 2" SW 45B-SW-23-G 45D-SW-23-G 4.66" (118) 4" (102) 1.50 (0.68) □ 4-1⁄ 2" HW 45B-HW-23-G 45D-HW-23-G 4.70" (119) 4" (102) 1.60 (0.73) □ 5" SW 50B-SW-23-G 50D-SW-23-G 5.16" (131) 4" (102) 1.60 (0.73) □ 5" MW 50B-MW-23-G 50D-MW-23-G 5.20" (132) 4" (102) 1.70 (0.77) □ 5" HW 50B-HW-23-G 50D-HW-23-G 5.24" (133) 4" (102) 1.80 (0.82) □ 6" SW 60B-SW-23-G 60D-SW-23-G 6.16" (156) 4" (102) 1.90 (0.86) □ 6" MW 60B-MW-23-G 60D-MW-23-G 6.20" (157) 4" (102) 1.90 (0.86) □ 6" HW 60B-HW-23-G 60D-HW-23-G 6.24" (158) 4" (102) 2.00 (0.91) L D NOMINAL ID ITEM NO D1 D2 L M B WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-29 20D-SW-29 2.165" 55 2.305" 59 3.00" (76) 2.75" (92) 0.31" (8) 0.40 (0.18) □ 2-1⁄ 2" SW 25B-SW-29 25D-SW-29 2.665" 68 2.805" 71 3.00" (76) 3.25" (102) 0.31" (8) 0.45 (0.20) □ 3" SW 30B-SW-29 30D-SW-29 3.165" 80 3.305" 84 3.00" (76) 3.75" (127) 0.31" (8) 0.55 (0.25) □ 3-1⁄ 2" SW 35B-SW-29 35D-SW-29 3.665" 93 3.805" 97 3.00" (76) 4.25" (140) 0.31" (8) 0.60 (0.27) □ 4" SW 40B-SW-29 40D-SW-29 4.165" 106 4.305" 109 3.00" (76) 4.75" (153) 0.31" (8) 0.78 (0.35) □ 4" HW 40B-HW-29 40D-HW-29 4.217" 107 4.409" 112 3.00" (76) 4.75" (153) 0.31" (8) 0.95 (0.43) □ 4-1/2" SW 45B-SW-29 45D-SW-29 4.665" 118 4.805" 122 3.00" (76) 5.75" (178) 0.31" (8) 0.80 (0.36) □ 4-1/2" HW 45B-HW-29 45D-HW-29 4.745" 121 4.909" 125 3.00" (76) 5.75" (178) 0.31" (8) 0.85 (0.39) □ 5" SW 50B-SW-29 50D-SW-29 5.165" 131 5.305" 135 3.00" (76) 5.75" (178) 0.31" (8) 0.80 (0.36) □ 5" MW 50B-MW-29 50D-MW-29 5.217" 133 5.409" 137 3.00" (76) 5.75" (178) 0.31" (8) 0.85 (0.39) □ 5" HW 50B-HW-29 50D-HW-29 5.245" 133 5.465" 139 3.00" (76) 5.75" (178) 0.31" (8) 0.87 (0.40) □ 6" SW 60B-SW-29 60D-SW-29 6.165" 157 6.305" 160 3.00" (76) 5.75" (203) 0.31" (8) 0.95 (0.43) □ 6" MW 60B-MW-29 60D-MW-29 6.217" 158 6.409" 163 3.00" (76) 6.75" (203) 0.31" (8) 1.15 (0.52) □ 6" HW 60B-HW-29 60D-HW-29 6.245" 159 6.465" 164 3.00" (76) 6.75" (216 ) 0.31" (8) 1.15 (0.52) END BELLS – SOCKET TYPE End bells are used for creating a permanent termination into a box and have a smooth surface that the cable can be pulled over. L D2D1M B 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com120 // Champion Duct®Fittings cont. ID FITTINGS (ID) FIBERGLASS END CAPS NOMINAL ID ITEM NO D L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-23 20D-SW-23 2.165" (55) 3.0" (76) 0.68 (0.31) □ 2-1/2" SW 25B-SW-23 25D-SW-23 2.665" (68) 3.0" (76) 0.77 (0.35) □ 3" SW 30B-SW-23 30D-SW-23 3.525" (90) 3.0" (76) 0.92 (0.42) □ 3-1/2" SW 35B-SW-23 35D-SW-23 3.665" (93) 3.0" (76) 1.17 (0.53) □ 4" SW 40B-SW-23 40D-SW-23 4.485" (114) 3.5" (89) 1.26 (0.57) □ 4" HW 40B-HW-23 40D-HW-23 4.537" (115) 3.5" (89) 1.36 (0.62) □ 4-1/2" SW 45B-SW-23 45D-SW-23 4.665" (118) 3.5" (89) 1.46 (0.66) □ 4-1/2" HW 45B-HW-23 45D-HW-23 4.745" (121) 3.5" (89) 1.56 (0.71) □ 5" SW 50B-SW-23 50D-SW-23 5.545" (141) 4.0" (102) 1.55 (0.70) □ 5" MW 50B-MW-23 50D-MW-23 5.597" (142) 4.0" (102) 1.65 (0.75) □ 5" HW 50B-HW-23 50D-HW-23 5.625" (143) 4.0" (102) 1.75 (0.79) □ 6" SW 60B-SW-23 60D-SW-23 6.600" (168) 4.0" (102) 1.84 (0.83) □ 6" MW 60B-MW-23 60D-MW-23 6.652" (169) 4.0" (102) 1.84 (0.83) □ 6" HW 60B-HW-23 60D-HW-23 6.680" (170) 4.0" (102) 1.94 (0.88) L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 121Fittings cont.ID SPLIT ANCHOR RINGS Split anchor rings are always supplied in pairs and are used for above ground installations in order to create fixed points. The split anchor rings are placed around the hanger closest to the mid point between two expansion joints. One pair of split anchor rings is placed on each side of the hanger. The split anchor rings are bonded with epoxy adhesive to the outside of the conduit. The hanger where split anchor rings are used is called an anchor hanger and is normally braced, see Bridge Hanger section in this catalog. NOMINAL ID ITEM NO F L WEIGHT SIZE TYPE ABOVE GROUND LBS KG □ 2" SW 20D-SW-28 0.25" (6) 3" (76) 0.42 (0.19) □ 2-1⁄ 2" SW 25D-SW-28 0.25" (6) 3" (76) 0.48 (0.22) □ 3" SW 30D-SW-28 0.25" (6) 3" (76) 0.67 (0.30) □ 3-1⁄ 2" SW 35D-SW-28 0.25" (6) 3" (76) 0.76 (0.34) □ 4" SW 40D-SW-28 0.25" (6) 3" (76) 0.80 (0.36) □ 4" HW 40D-HW-28 0.25" (6) 3" (76) 0.80 (0.36) □ 4-1⁄ 2" SW 45D-SW-28 0.25" (6) 3" (76) 0.91 (0.41) □ 4-1⁄ 2" HW 45D-HW-28 0.25" (6) 3" (76) 0.91 (0.41) □ 5" SW 50D-SW-28 0.25" (6) 3" (76) 1.06 (0.48) □ 5" MW 50D-MW-28 0.25" (6) 3" (76) 1.06 (0.48) □ 5" HW 50D-HW-28 0.25" (6) 3" (76) 1.06 (0.48) □ 6" SW 60D-SW-28 0.25" (6) 3" (76) 1.15 (0.52) □ 6" MW 60D-MW-28 0.25" (6) 3" (76) 1.15 (0.52) □ 6" HW 60D-HW-28 0.25" (6) 3" (76) 1.15 (0.52) L F Side View End View Expansion Joint located at 1/4 point Standard Bridge Hanger Install every 10' appr. (typical) Split Anchor Rings (both sides of hanger)Anchor Hanger w/adjustable bracket For further information, use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass split anchor rings. FITTINGS (ID) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com122 // Champion Duct®Fittings cont. ID FITTINGS (ID) SLIP COLLARS Champion Fiberglass Slip Collars allow unrestricted expansion/contraction movement of RTRC conduit while still providing proper support to the conduit system. The Slip Collars eliminate the expansion/contraction binding that naturally occurs in traditional pipe clamp installations. The advantages of Champion Fiberglass Slip Collars include: • Can be used with steel or fiberglass pipe clamps. • Available in black or grey epoxy. • Heavy-duty wall thickness collar allows for considerable pipe clamp tightening without any force transfer to conduit. End View Channel 1-5/8" x 1-5/8" Steel Channel (By Others) By Others 3" Steel Pipe Straps (By Others) Slip Collar 20D-XW-41 (Inside Diameter 2.625") 2" XW Conduit 20D-XW-20-S (Outside Diameter 2.50") Plan View L SIZE RIGID PIPE CLAMP SIZE REQUIRED ID ITEM NO SLIP COLLAR ID SIZE CONDUIT OD SIZE WALL THICKNESS L □ 2" 20D-SW-41 2.17" (55) 2.775" (70) 0.305" (8) 3" (76) 2-1/2" □ 2-1/2" 25D-SW-41 2.67" (68) 3.400" (86) 0.3675" (9) 3" (76) 3" □ 3" 30D-SW-41 3.17" (81) 3.900" (99) 0.3675" (9) 3" (76) 3-1/2" □ 3-1/2" 35D-SW-41 3.67" (93) 4.400" (112) 0.3675" (9) 3" (76) 4" □ 4" 40D-SW-41 4.17" (106) 5.463" (139) 0.649" (16) 3" (76) 5" □ 4" 40D-HW-41 4.22" (107) 5.463" (139) 0.623" (16) 3" (76) 5" □ 5" 50D-SW-41 5.17" (131) 6.525" (166) 0.680" (17) 3" (76) 6" □ 5" 50D-MW-41 5.22" (133) 6.525" (166) 0.654" (17) 3" (76) 6" □ 5" 50D-HW-41 5.25" (133) 6.525" (166) 0.640" (16) 3" (76) 6" □ 6" 60D-SW-41 6.17" (157) 8.525" (217) 1.180" (30) 3" (76) 8" □ 6" 60D-MW-41 6.22" (158) 8.525" (217) 1.154" (29) 3" (76) 8" □ 6" 60D-HW-41 6.25" (159) 8.525" (217) 1.140" (29) 3" (76) 8" THERMOPLASTIC PLUG NOMINAL SIZE ITEM NO □ 2" 20-ID-26 □ 2-1⁄ 2" 25-ID-26 □ 3" 30-ID-26 □ 3-1/2" 35-ID-26 □ 4" 40-ID-26 □ 4" 40-ID-26 □ 4-1/2" 45-ID-26 □ 4-1/2" 45-ID-26 □ 5" 50-ID-26 □ 6" 60-ID-26 The thermoplastic plugs are lightweight plastic plugs that “press-fit” into the conduit or elbow ends to keep debris out of conduit and elbows. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 123Fittings cont.ID REDUCING ADAPTER This adapter is used to reduce between different diameters of conduit. Note: These are just examples of some reducing adapters. Contact Champion Fiberglass directly for other reducers. NOMINAL ID ITEM NO D2 D1 L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-27 20D-SW-27 2.305" (59) 2.165" (55) 6.5" (165) 0.30 (0.14) □ 3" SW 30B-SW-27 30D-SW-27 3.305" (84) 3.165" (80) 6.5" (165) 0.50 (0.23) □ 4" SW 40B-SW-27 40D-SW-27 4.305" (109) 4.165" (106) 6.5" (165) 0.60 (0.27) □ 4" HW 40B-HW-27 40D-HW-27 4.409" (112) 4.217" (107) 7.5" (191) 0.70 (0.32) □ 5" SW 50B-SW-27 50D-SW-27 5.305" (135) 5.165" (131) 8.5" (216) 0.70 (0.32) □ 5" MW 50B-MW-27 50D-MW-27 5.409" (137) 5.217" (133) 8.5" (216) 0.90 (0.41) □ 5" HW 50B-HW-27 50D-HW-27 5.465" (139) 5.245" (133) 8.5" (216) 1.00 (0.45) □ 6" SW 60B-SW-27 60D-SW-27 6.305" (160) 6.165" (157) 8.5" (216) 0.80 (0.36) □ 6" MW 60B-MW-27 60D-MW-27 6.409" (163) 6.217" (158) 8.5" (216) 1.10 (0.50) □ 6" HW 60B-HW-27 60D-HW-27 6.465" (164) 6.245" (159) 8.5" (216) 1.20 (0.55) L D1D2 OFFSET BEND When manufacturing offset bends, the vertical offset dimension, H, and the horizontal offset dimension, L, must be provided. All offset bends are supplied with 6" (152 mm) straight tangents. (Item numbers for offset bends end with the suffix “-47”.) Contact Champion Fiberglass directly for additional infor- mation, part numbers and pricing. WOBBLE COUPLING Wobble couplings are used for minor vertical and horizontal offsets for above ground installations. (Item numbers for wobble couplings end with the suffix “-48”.) Contact Champion Fiberglass directly for additional information regarding dimensions, part numbers and pricing. L H 6 (152) 6 (152) FITTINGS (ID) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com124 // Champion Duct®Fittings cont. ID FITTINGS (ID) TRANSITION ADAPTER NOMINAL ID ITEM NO D2 D1 L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-27 20D-SW-27 2.400" (61) 2.165" (55) 6.5" (165) 0.26 (0.12) □ 2-1/2" SW 25B-SW-27 25D-SW-27 2.900" (74) 2.665" (68) 6.5" (165) 0.33 (0.15) □ 3" SW 30B-SW-27 30D-SW-27 3.525" (90) 3.165" (80) 6.5" (165) 0.39 (0.18) □ 3-1/2" SW 35B-SW-27 35D-SW-27 4.025" (102) 3.665" (93) 6.5" (165) 0.46 (0.21) □ 4" SW 40B-SW-27 40D-SW-27 4.525" (115) 4.165" (106) 7.5" (191) 0.53 (0.24) □ 4" HW 40B-HW-27 40D-HW-27 4.525" (115) 4.217" (107) 7.5" (191) 0.55 (0.25) □ 4-1/2" SW 45B-SW-27 45D-SW-27 4.525" (115) 4.665" (118) 7.5" (191) 0.59 (0.27) □ 4-1/2" HW 45B-HW-27 45D-HW-27 4.525" (115) 4.717" (120) 7.5" (191) 0.61 (0.28) □ 5" SW 50B-SW-27 50D-SW-27 5.588" (142) 5.165" (131) 8.5" (216) 0.66 (0.30) □ 5" MW 50B-MW-27 50D-MW-27 5.588" (142) 5.217" (133) 8.5" (216) 0.68 (0.31) □ 5" HW 50B-HW-27 50D-HW-27 5.588" (142) 5.245" (133) 8.5" (216) 0.7 (0.32) □ 6" SW 60B-SW-27 60D-SW-27 6.650" (169) 6.165" (157) 8.5" (216) 0.79 (0.36) □ 6" MW 60B-MW-27 60D-MW-27 6.650" (169) 6.217" (158) 8.5" (216) 0.82 (0.37) □ 6" HW 60B-HW-27 60D-HW-27 6.650" (169) 6.245" (159) 8.5" (216) 0.83 (0.38) Transition adapters are used to transition from fiberglass to PVC Sch 40/80. Note: These are just examples of some transition adapters. Contact Champion Fiberglass directly for other transitions. L D1D2 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 125ID CONDUIT BODIES (ID) TYPE C NOMINAL ID ITEM NO ABOVE GROUND L H W H1 D SOCKET DEPTH VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 2" SW 20D-SW-C 14.25" (362) 3.5625" (90) 3.125" (79) 1.75" (44) 2.165" (54.991) 3" (76) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" SW 25D-SW-C 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 2.665" (67.691) 3" (76) 70.75" (1,160) 2.50 (1.13) □ 3" SW 30D-SW-C 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 3.165" (80.391) 3" (76) 425.00" (6,964) 4.24 (1.92) □ 3-1/2" SW 35D-SW-C 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 3.665" (93.091) 3" (76) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40D-SW-C 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 4.165" (105.791) 3" (76) 425.00" (6,964) 4.24 (1.92) TYPE LB NOMINAL ID ITEM NO ABOVE GROUND L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 2" SW 20D-SW-LB 11.75" (298) 3.5625" (90) 3.125" (79) 1.75" (44) 6.6875" (170) 2.165" (55) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" SW 25D-SW-LB 16.625" (422) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 2.665" (68) 70.75" (1,160) 2.50 (1.13) □ 3" SW 30D-SW-LB 16.625" (422) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.165" (80) 425.00" (6,964) 4.24 (1.92) □ 3-1/2" SW 35D-SW-LB 19.375" (492) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 3.665" (93) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40D-SW-LB 19.375" (492) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.165" (106) 425.00" (6,964) 4.24 (1.92) W D H1 L H2H L H W D H1 Conduit Bodies 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com126 // Champion Duct®ID CONDUIT BODIES (ID) Conduit Bodies (ID) cont. TYPE LL NOMINAL ID ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 2" SW 20D-SW-LL 11.75" (298) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.165" (55) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" SW 25D-SW-LL 16.625" (422) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 2.665" (68) 70.75" (1,160) 2.50 (1.13) □ 3" SW 30D-SW-LL 16.625" (422) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.165" (80) 425.00" (6,964) 4.24 (1.92) □ 3-1/2" SW 35D-SW-LL 19.375" (492) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 3.665" (93) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40D-SW-LL 19.375" (492) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.165" (106) 425.00" (6,964) 4.24 (1.92) TYPE LR NOMINAL ID ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 2" SW 20D-SW-LR 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.165" (55) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" SW 25D-SW-LR 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 2.665" (68) 70.75" (1,160) 2.50 (1.13) □ 3" SW 30D-SW-LR 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.165" (80) 425.00" (6,964) 4.24 (1.92) □ 3-1/2" SW 35D-SW-LR 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 3.665" (93) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40D-SW-LR 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.165" (106) 425.00" (6,964) 4.24 (1.92) L H W D H1 W1 L H W D H1 W1 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 127ID CONDUIT BODIES (ID) Conduit Bodies (ID) cont. TYPE TB NOMINAL ID ITEM NO ABOVE GROUND L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 2" SW 20D-SW-TB 14.25" (362) 3.5625" (90) 3.125" (79) 1.75" (44) 6.6875" (170) 2.165" (55) 70.75" (1,160) 2.80 (1.27) □ 2-1⁄ 2" SW 25D-SW-TB 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 2.665" (68) 70.75" (1,160) 2.80 (1.27) □ 3" SW 30D-SW-TB 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.165" (80) 425.00" (6,964) 4.24 (1.92) □ 3-1/2" SW 35D-SW-TB 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 3.665" (93) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40D-SW-TB 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.165" (106) 425.00" (6,964) 4.24 (1.92) L H2H W D H1 TYPE T NOMINAL ID ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 2" SW 20D-SW-T 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.165" (55) 70.75" (1,160) 2.80 (1.27) □ 2-1⁄ 2" SW 25D-SW-T 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 2.665" (68) 70.75" (1,160) 2.80 (1.27) □ 3" SW 30D-SW-T 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.165" (80) 425.00" (6,964) 4.24 (1.92) □ 3-1/2" SW 35D-SW-T 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 3.665" (93) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40D-SW-T 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.165" (106) 425.00" (6,964) 4.24 (1.92) L W1 H W D H1 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com128 // Champion Duct®ID CONDUIT BODIES (ID) Conduit Bodies (ID) cont. TYPE X NOMINAL ID ITEM NO ABOVE GROUND L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 2" SW 20D-SW-X 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.165" (55) 70.75" (1,160) 3.00 (1.36) □ 2-1⁄ 2" SW 25D-SW-X 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 2.665" (68) 70.75" (1,160) 3.00 (1.36) □ 3" SW 30D-SW-X 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.165" (80) 425.00" (6,964) 4.24 (1.92) 3-1/2" SW 35D-SW-X 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 3.665" (93) 425.00" (6,964) 4.24 (1.92) □ 4" SW 40D-SW-X 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.165" (106) 425.00" (6,964) 4.24 (1.92) L H W D H1 W1 REDUCING BUSHINGS Reducing bushings are used to reduce the ID of a socket on a conduit body. Reducing bushings are also available in larger reductions and with female threads. Contact Champion fiberglass for pricing and part numbers. NOMINAL IPS ITEM NO D1 D2 L WEIGHT SIZE TYPE BELOW GROUND ABOVE GROUND LBS KG □ 2" SW 20B-SW-49-15ASW 20D-SW-49-15CSW 2.165" (55) 1.925" (49) 3.0" (76) 0.04 (0.02) □ 2-1/2" SW 25B-SW-49-20BSW 25D-SW-49-20DSW 2.665" (68) 2.165" (55) 3.0" (76) 0.06 (0.03) □ 3" SW 30B-SW-49-25BSW 30D-SW-49-25DSW 3.525" (90) 2.665" (68) 3.0" (76) 0.1 (0.05) □ 3-1/2" SW 35B-SW-49-30BSW 35D-SW-49-30DSW 3.665" (93) 3.165" (80) 3.0" (76) 0.14 (0.06) □ 4" SW 40B-SW-49-35BSW 40D-SW-49-35DSW 4.485" (114) 3.665" (93) 3.0" (76) 0.18 (0.08) L D1 D2 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 129ID CHAMPION ENGINEERING SPECIFICATIONS (ID) ID EPOXY FIBERGLASS CONDUIT ABOVE GROUND SPECIFICATIONS I. References When a standard or other referenced document referred to in this specification is superseded by an approved revision, the revision shall apply. II. Listing The conduit shall be listed by UL, Underwriters Laboratories, to the UL 2515 ID (Above Ground) standard. All conduit shipped shall contain UL labels. III. UL-listed Extended Support Spans The conduit shall be UL listed for the following extended support span lengths. IV. Manufacturing The conduit shall be fiberglass conduit, also known as Reinforced Thermosetting Resin Conduit (RTRC), manufactured using the single-circuit filament winding process. Multi-circuit windings are not allowed. The conduit shall have a winding angle as close as possible to 54.75°. Winding mandrels shall be straight and true so as to produce a non-tapered conduit. Tapering is allowed at the belled end. The resin system shall be epoxy based, with no fillers, using an anhydride curing agent. The fiberglass shall consist of continuous E-glass Grade “A” roving. All additives for increasing flame spread and lowering smoke density shall be halogen free, i.e. not contain chlorine or bromine. Carbon black shall be used as ultraviolet inhibitor to protect the conduit and fittings during storage and exposure to the outdoors. Conduit and elbows shall be black in color unless a custom color has been sourced by special request. Curing shall be done using an oven and shall take place in two steps. The first curing zone shall bring the conduit slowly to the gel temperature. The second zone shall post-cure the conduit at no less than 350°F. The pipe has to be properly cured so that when measuring the glass transition temperature with a differential calorimeter, the difference between the first measurement and the second shall not exceed 5°F. The internal conduit and elbow walls shall be smooth and all fibers embedded in the epoxy. All elbows shall meet the nominal radius plus or minus 3 inches. The wall thickness shall meet tolerance as shown on the next page and the “Out of Rounds” as shown in NEMA TC 14. All elbows shall have either straight ends or deep socket PVC couplings. CONDUIT SIZE STANDARD WALL (.070") MEDIUM WALL (.096") HEAVY WALL (.110") 2" 12' – – 2-1/2" 12' – – 3" 12' – – 3-1/2" 12' – – 4" 12' – 14' 4-1/2" – – 14' 5" – 13' 14' 6" – 13' 14' Champion Engineering Specifications (ID) UL designates Champion Fiberglass MW for 5" and 6" as SW. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com130 // Champion Duct®ID Champion Engineering Specifications (ID) cont. CHAMPION ENGINEERING SPECIFICATIONS (ID) All conduit bodies shall be compression molded from vinyl ester resin and utilize “Champ-Seal” gasket technology. The gasketing system will consist of a silicone- based gasket that is water-tight, corrosion-resistant and resists impression setting. All conduits and elbows shall be durably and legibly marked in accordance to NEMA TC 14. In addition, the following information shall be included: • NEMA TC 14 • UL 2515 (Above Ground) • Manufacturer and reseller (if the conduit was modified or bent other than by the manufacturer) • Date of manufacturing of conduit and elbows • Elbows shall be marked with the angle and radius • Special customer markings (per request) All conduit, elbows and fittings shall be manufactured in the U.S.A. and marked as such. V. Dimensions Conduit shall be manufactured having non-tapered sections (except for integral belled ends). Conduit shall be manufactured with following nominal dimensions: VI. Electrical Characteristics VII. Mechanical Characteristics The conduit shall have following mechanical strength when tested in accordance with referenced test method: OUTSIDE DIAMETER INSIDE DIAMETER WALL THICKNESS SIZE TYPE INCH INCH INCH 2" SW 2.140" 2.000" .070" 2-1/2" SW 2.640" 2.500" .070" 3" SW 3.140" 3.000" .070" 3-1/2" SW 3.640" 3.500" .070" 4" SW 4.140" 4.000" .070" 4" HW 4.192" 4.000" .096" 4-1/2" HW 4.692" 4.500" .096" 5" MW 5.192" 5.000" .096" 5" HW 5.220" 5.000" .110" 6" MW 6.192" 6.000" .096" 6" HW 6.222" 6.000" .110" Volume Resistivity 3.8 x 1014 ohm-cm ASTM D257 Surface Resistivity 1.1 x 1014 ohms ASTM D257 Dielectric Constant 3.5 (at 103 cps) ASTM D150 Dissipation Factor 0.005 (at 103 cps) ASTM D150 Dielectric Strength 500 volts/mil (19.7 kv/mm) ASTM D149 Tensile Strength, Axial 11,000 psi (76 MPa) ASTM D2105 Compressive Strength 12,000 psi (83 MPa) ASTM D695 Ultimate Elongation 2% psi (9.6 GPa) ASTM D2105 Modulus of Elasticity (4" conduit) 1.4 x 10+6 psi (9.6 GPa) ASTM D2105 Thermal Conductivity 2.0 Btu.in/ft2.hr.°F (0.30 W/m.K) ASTM D5930-1 Specific Gravity 1.9 ASTM D792 Glass Content 65–75% API 15LR Water Absorption 1% max ASTM D570 Barcol Hardness 52–56 ASTM D2583 Coefficient of Thermal Expansion 1.2 x 10-5 in/in/°F (2.2 x 10-5 m/m/°C) ASTM D696 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 131ID Champion Engineering Specifications (ID) cont. Impact Resistance: ASTM D2444 Stiffness at 5% Deflection: ASTM D2412 VIII. Quality Assurance Program Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 9001:2015 Quality Management System. IX. Joining System A. Conduit Subjected to Changes in Ambient Temperature The conduit shall be supplied with a bonded coupling or an integral wound bell on one end and a machined spigot on the other end. A two-part adhesive, epoxy resin system, designed to permanently bond fittings and joints of conduit shall be properly mixed and applied to the spigot end before joining the conduits together. The adhesive shall be available for use in three different ambient temperatures, 70°F, 40°F and 20°F. The adhesive shall be supplied from the same manufacturer of conduit and fittings in order not to void the listing by UL. B. Constant Ambient Temperature – Gasketed Joining System The conduit shall be supplied with a gasketed joining system which can be used for concrete encasement as well as direct burial installations. This gasketed conduit shall consist of a three-ribbed gasket made from water-resistant rubber material. The gasket shall be fit into a permanent groove in the belled end of the conduit. Retainer rings etc. are not permitted and shall not be used in order to create the gasket groove. C. Constant Ambient Temperature – Interference Joining System The conduit shall be supplied with an interference joining system which can be used for concrete encasement (only). The interference joining system consists of an integral bell and spigot. The spigot end has a buttress type male thread for easy installation into the belled end female mating threads. The tapered buttress threads make the joining system easy to assemble while providing a high pull-out strength of 1,000 lbs. The joining system is concrete tight, but not water tight. SIZE TYPE ASTM D2444 2" SW 40 lbs/ft 2-1⁄ 2" SW 55 lbs/ft 3" SW 70 lbs/ft 3-1⁄ 2" SW 80 lbs/ft 4" SW 85 lbs/ft 4" HW 120 lbs/ft 4-1⁄ 2" HW 130 lbs/ft 5" MW 140 lbs/ft 5" HW 160 lbs/ft 6" MW 160 lbs/ft 6" HW 200 lbs/ft SIZE TYPE ASTM D2412 2" SW 320 lb/ft/in2 2-1⁄ 2" SW 200 lb/ft/in2 3" SW 140 lb/ft/in2 3-1⁄ 2" SW 85 lb/ft/in2 4" SW 50 lb/ft/in2 4" HW 130 lb/ft/in2 4-1⁄ 2" HW 140 lb/ft/in2 5" MW 75 lb/ft/in2 5" HW 90 lb/ft/in2 6" MW 55 lb/ft/in2 6" HW 65 lb/ft/in2 CHAMPION ENGINEERING SPECIFICATIONS (ID) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com132 // Champion Duct®ID Champion Engineering Specifications (ID) cont. CHAMPION ENGINEERING SPECIFICATIONS (ID) X. Toxicity The conduit shall not contain any compounds that can release halogens, i.e. chlorine, bromine, flourine and iodine, in more than trace amounts when burning. Following shall be the maximum values when tested in accordance to ASTM E-800: XI. Fittings and Accessories Fiberglass conduit fittings, elbows and accessories shall be manufactured using one of two manufacturing procedures. The first method shall use the same process, methods and components as used to manufacture the fiberglass conduit. The second method shall use the compression molding process, Sheet Molding Compound (SMC), for the manufacture of the finished component. The SMC material shall be a vinyl ester resin with +30% reinforcement of glass. The glass fibers should be approximately 1" in length. The SMC material shall be fire resistant to UL 2515 specifications and shall be halogen free. All conduit bodies shall be supplied with Champion’s unique “Champ-Seal” gasket- ing system. This is a silicone-based, water-tight, corrosion-resistant gasketing system that completely resists impression setting. XII. Environmental Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 14001:2015 Environmental Management Systems and Performance. XIII. Installation Training Manufacturer may provide (upon request) contractor installation training for field cutting, joint preparation, joint assembly, field bending and RTRC field cut sealing (with field cutting sealant) at manufacturer’s discretion. GASES VALUES (MAX PPM) Hydrogen Chloride 0 Hydrogen Bromide 0 Hydrogen Cyanide <1 Hydrogen Sulfide 0 Ammonia 0 Aldehydes as HCHO <10 Oxides of Nitrogen <50 Carbon Dioxide <12,500 Carbon Monoxide <250 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 133ID Champion Engineering Specifications (ID) cont. ID EPOXY FIBERGLASS CONDUIT BELOW GROUND SPECIFICATIONS I. References When a standard or other referenced document referred to in this specification is superseded by an approved revision, the revision shall apply. II. Listing The conduit shall be listed by UL, Underwriters Laboratories, to the UL 2420 ID (Below Ground) standard. All conduit shipped shall contain UL labels. III. UL-listed Extended Support Spans The conduit shall be UL listed for the following extended support span lengths. IV. Manufacturing The conduit shall be fiberglass conduit, also known as Reinforced Thermosetting Resin Conduit (RTRC), manufactured using the single-circuit filament winding process. Multi-circuit windings are not allowed. The conduit shall have a winding angle as close as possible to 54.75°. Winding mandrels shall be straight and true so as to produce a non-tapered conduit. Tapering is allowed at the belled end. The resin system shall be epoxy based, with no fillers, using an anhydride curing agent. The fiberglass shall consist of continuous E-glass Grade “A” roving. All additives for increasing flame spread and lowering smoke density shall be halogen free, i.e. not contain chlorine or bromine. Carbon black shall be used as ultraviolet inhibitor to protect the conduit and fittings during storage and exposure to the outdoors. Conduit and elbows shall be black in color. Curing shall be done using an oven and shall take place in two steps. The first curing zone shall bring the conduit slowly to the gel temperature. The second zone shall post-cure the conduit at no less than 350°F. The pipe has to be properly cured so that when measuring the glass transition temperature with a differential calorimeter, the difference between the first measurement and the second shall not exceed 5°F. The internal conduit and elbow walls shall be smooth and all fibers embedded in the epoxy. All elbows shall meet the nominal radius plus or minus 3 inches. The wall thickness shall meet tolerance as shown on the next page and the “Out of Rounds” as shown in NEMA TC 14. All elbows shall have either straight ends or deep socket PVC couplings. CONDUIT SIZE STANDARD WALL (.070") MEDIUM WALL (.096") HEAVY WALL (.110") 2" 12' – – 2-1/2" 12' – – 3" 12' – – 3-1/2" 12' – – 4" 12' – 14' 4-1/2" – – 14' 5" – 13' 14' 6" – 13' 14' CHAMPION ENGINEERING SPECIFICATIONS (ID) UL designates Champion Fiberglass MW for 5" and 6" as SW. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com134 // Champion Duct®ID Champion Engineering Specifications (ID) cont. CHAMPION ENGINEERING SPECIFICATIONS (ID) All conduit bodies shall be compression molded from vinyl ester resin and utilize “Champ-Seal” gasket technology. The gasketing system will consist of a silicone- based gasket that is water-tight, corrosion-resistant and resists impression setting. All conduits and elbows shall be durably and legibly marked in accordance to NEMA TC 14. In addition, the following information shall be included: • NEMA TC 14 • UL 2420 (Below Ground) • Manufacturer and reseller (if the conduit was modified or bent other than by the manufacturer) • Date of manufacturing of conduit and elbows • Elbows shall be marked with the angle and radius • Special customer markings (per request) All conduit, elbows and fittings shall be manufactured in the U.S.A. and marked as such. V. Dimensions Conduit shall be manufactured having non-tapered sections (except for integral belled ends). Conduit shall be manufactured with following nominal dimensions: VI. Electrical Characteristics VII. Mechanical Characteristics The conduit shall have following mechanical strength when tested in accordance with referenced test method: OUTSIDE DIAMETER INSIDE DIAMETER WALL THICKNESS SIZE TYPE INCH INCH INCH 2" SW 2.140" 2.000" .070" 2-1/2" SW 2.640" 2.500" .070" 3" SW 3.140" 3.000" .070" 3-1/2" SW 3.640" 3.500" .070" 4" SW 4.140" 4.000" .070" 4" HW 4.192" 4.000" .096" 4-1/2" SW 4.640" 4.500" .070" 4-1/2" HW 4.692" 4.500" .096" 5" MW 5.192" 5.000" .096" 5" HW 5.220" 5.000" .110" 6" MW 6.192" 6.000" .096" 6" HW 6.222" 6.000" .110" Volume Resistivity 3.8 x 1014 ohm-cm ASTM D257 Surface Resistivity 1.1 x 1014 ohms ASTM D257 Dielectric Constant 3.5 (at 103 cps) ASTM D150 Dissipation Factor 0.005 (at 103 cps) ASTM D150 Dielectric Strength 500 volts/mil (19.7 kv/mm) ASTM D149 Tensile Strength, Axial 11,000 psi (76 MPa) ASTM D2105 Compressive Strength 12,000 psi (83 MPa) ASTM D695 Ultimate Elongation 2% psi (9.6 GPa) ASTM D2105 Modulus of Elasticity (4" conduit) 1.4 x 10+6 psi (9.6 GPa) ASTM D2105 Thermal Conductivity 2.0 Btu.in/ft2.hr.°F (0.30 W/m.K) ASTM D5930-1 Specific Gravity 1.9 ASTM D792 Glass Content 65–75% API 15LR Water Absorption 1% max ASTM D570 Barcol Hardness 52–56 ASTM D2583 Coefficient of Thermal Expansion 1.2 x 10-5 in/in/°F (2.2 x 10-5 m/m/°C) ASTM D696 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 135ID Champion Engineering Specifications (ID) cont. Impact Resistance: ASTM D2444 Stiffness at 5% Deflection: ASTM D2412 VIII. Quality Assurance Program Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 9001:2015 Quality Management System. IX. Joining System A. Conduit Subjected to Changes in Ambient Temperature The conduit shall be supplied with a bonded coupling or an integral wound bell on one end and a machined spigot on the other end. A two-part adhesive, epoxy resin system, designed to permanently bond fittings and joints of conduit shall be properly mixed and applied to the spigot end before joining the conduits together. The adhesive shall be available for use in three different ambient temperatures, 70°F, 40°F and 20°F. The adhesive shall be supplied from the same manufacturer of conduit and fittings in order not to void the listing by UL. B. Constant Ambient Temperature – Gasketed Joining System The conduit shall be supplied with a gasketed joining system which can be used for concrete encasement as well as direct burial installations. This gasketed conduit shall consist of a three-ribbed gasket made from water-resistant rubber material. The gasket shall be fit into a permanent groove in the belled end of the conduit. Retainer rings etc. are not permitted and shall not be used in order to create the gasket groove. C. Constant Ambient Temperature – Interference Joining System The conduit shall be supplied with an interference joining system which can be used for concrete encasement (only). The interference joining system consists of an integral bell and spigot. The spigot end has a buttress type male thread for easy installation into the belled end female mating threads. The tapered buttress threads make the joining system easy to assemble while providing a high pull-out strength of 1,000 lbs. The joining system is concrete tight, but not water tight. SIZE TYPE ASTM D2444 2" SW 40 lbs/ft 2-1⁄ 2" SW 55 lbs/ft 3" SW 70 lbs/ft 3-1⁄ 2" SW 80 lbs/ft 4" SW 85 lbs/ft 4" HW 120 lbs/ft 4-1⁄ 2" HW 130 lbs/ft 5" MW 140 lbs/ft 5" HW 160 lbs/ft 6" MW 160 lbs/ft 6" HW 200 lbs/ft SIZE TYPE ASTM D2412 2" SW 320 lb/ft/in2 2-1⁄ 2" SW 200 lb/ft/in2 3" SW 140 lb/ft/in2 3-1⁄ 2" SW 85 lb/ft/in2 4" SW 50 lb/ft/in2 4" HW 130 lb/ft/in2 4-1⁄ 2" HW 140 lb/ft/in2 5" MW 75 lb/ft/in2 5" HW 90 lb/ft/in2 6" MW 55 lb/ft/in2 6" HW 65 lb/ft/in2 CHAMPION ENGINEERING SPECIFICATIONS (ID) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com136 // Champion Duct®ID Champion Engineering Specifications (ID) cont. CHAMPION ENGINEERING SPECIFICATIONS (ID) X. Toxicity The conduit shall not contain any compounds that can release halogens, i.e. chlorine, bromine, flourine and iodine, in more than trace amounts when burning. Following shall be the maximum values when tested in accordance to ASTM E-800: XI. Fittings and Accessories Fiberglass conduit fittings, elbows and accessories shall be manufactured using one of two manufacturing procedures. The first method shall use the same process, methods and components as used to manufacture the fiberglass conduit. The second method shall use the compression molding process, Sheet Molding Compound (SMC), for the manufacture of the finished component. The SMC material shall be a vinyl ester resin with +30% reinforcement of glass. The glass fibers should be approximately 1" in length. The SMC material shall be fire resistant to UL 2515 specifications and shall be halogen free. All conduit bodies shall be supplied with Champion’s unique “Champ-Seal” gasket- ing system. This is a silicone-based, water-tight, corrosion-resistant gasketing system that completely resists impression setting. XII. Environmental Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 14001:2015 Environmental Management Systems and Performance. XIII. Installation Training Manufacturer may provide (upon request) contractor installation training for field cutting, joint preparation, joint assembly, field bending and RTRC field cut sealing (with field cutting sealant) at manufacturer’s discretion. GASES VALUES (MAX PPM) Hydrogen Chloride 0 Hydrogen Bromide 0 Hydrogen Cyanide <1 Hydrogen Sulfide 0 Ammonia 0 Aldehydes as HCHO <10 Oxides of Nitrogen <50 Carbon Dioxide <12,500 Carbon Monoxide <250 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 137 Bridge Hangers Features All hangers are constructed from the following grey polyester fiberglass components; special colors can be customized upon request. • 1/2'' x 2'' FRP Flat Bar • 1'' x 1/8'' FRP Round Tube • 1/4'' x 2'' FRP Square Tube Steel Champion Bridge Hanger Rods can be supplied in the following 3/4'' diameter options. • 3/4''–10 HDG • 3/4''–10–304 stainless steel • 3/4''–10–316 stainless steel Domestic steel must be specified if required. Customization • You can create customized bridge hangers on our website – visit championfiberglass.com/product/ champion-hangers to begin. • Scroll down to “Get Estimate” and choose Intermediate or Anchor Hangers. • Click the configuration you’d like a quote on. Fill out the quote form and hit the “Submit” button, or print/save to mail to Champion Fi- berglass. Someone will contact you. Availability and Installation • Champion Fiberglass will provide all information and technical assistance required. • Fiberglass hangers are recommended for RTRC conduit to prevent abrasion during expansion/contraction. • Bridge Hangers can be installed and used with all conduit material types. • Fiberglass conduit should not be supported directly on or in contact with steel hangers or components. • Our installation videos cover all aspects of installation – see the QR code above. For further information, use your smart phone’s camera or QR code scanner to view the Champion Fiberglass Bridge Hanger Video, which details how to install hangers (spacing) and how to locate the conduit expansion joints, split ring anchors and anchor hangers. Champion Fiberglass is the leading manufacturer of fiberglass bridge hangers. For over 28 years, our hangers have been recognized for their ability to make your installations easier and more cost efficient. You’ll find them on bridge and DOT applications all over the world – and as every bridge application is unique, Champion Fiberglass will work with you to provide specialized designs if needed. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com138 // Champion Duct®ID BRIDGE HANGER TYPES Bridge Hangers Intermediate Hanger / Flat Bar-Square Tube Bottom Standard Intermediate Hanger The Champion Fiberglass Bridge Hanger system consists of two hanger types, Intermediate Hangers and Anchor Hangers. Intermediate Hangers The Intermediate Hangers are the most widely used “under- bridge” type of conduit support hanger. The Intermediate Hanger consists of a trapeze hanging system comprised of fiberglass flat bar, (and/or) fiberglass square tube and steel threaded rods that are attached to the underside of the bridge. Fiberglass hangers are recommended for RTRC conduit to prevent abrasion of conduit during expansion/contraction. Standard and Alternate Intermediate Hanger Configurations Intermediate Hangers are offered in standard and alternate design configurations (see below). All design configurations utilize the same fiberglass components and steel hanger rods. Alternate design configurations must be specified by customer. Hanger Types Diaphragm Hanger Intermediate Hanger / Flat Bar-Square Tubing Intermediate Hanger / Flat Bar-Square Tubing-Flat Supplied by other 1/2" x 2" FRP Flat Bar (typical) 1" FRP Round Tube (typical) 3/4" - 10 Hardware (typical) 1/4" x 2" FRP Square Tubing (typical) 1/2" x 2" FRP Flat Bar (typical) 1" FRP Round Tube (typical) 3/4" - 10 Hardware (typical) 1/2" x 2" FRP Flat Bar (typical) 1" FRP Round Tube (typical) 3/4" - 10 Hardware (typical) 1/4" x 2" FRP Square Tube (typical) 1/2" x 2" FRP Flat Bar (typical) 1" FRP Round Tube (typical) 3/4" - 10 Hardware (typical) 1/4" x 2" FRP Square Tube (typical) 1/2" x 2" FRP Flat Bar (typical) 1" FRP Round Tube (typical) 3/4" - 10 Hardware (typical) Note: For conduit hangers 4" and larger, the 1/4" x 2" square tubing is recommended. Hangers constructed with square tubing allow for maximum conduit support spans at 40% conduit wire fill. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 139ID BRIDGE HANGERS Bridge Hangers cont. Anchor Hangers The Anchor Hanger is the same construction as the Intermediate Hanger except that each hanger contains adjustable extending all-thread cross-members that are used to brace the hanger to the bridge structure. Anchor Hangers are recommended every 200 ft and used with split ring anchors to lock the fiberglass conduit into place. Locking the conduit into place allows the conduit system expansion joints to function as designed. Located at 1/4 point Located at 1/4 point Location of Supports The actual location of the hanger supports are determined by two factors: • What the National Electric Code (NEC) stipulates. • If not guided by the NEC, the conduit deflection charts contained in this catalog should be used as a guideline for determining the conduit support distances. All of the graphs contained in this catalog are shown for five (5) different mid-span locations. After determining the total weight of the cable, the support span distance is determined based on the maximum allowable mid-span deflection. Champion Fiberglass recommends not exceeding 5/8" mid-span deflection. Note: Consult the NEC for deflection guidelines when other conduit material types (PVC, GRC, etc.) are used. Expansion Joint located at 1/4 point Standard Bridge Hanger Install every 10' appr. (typical) Split Anchor Rings (both sides of hanger)Anchor Hanger w/adjustable bracket Note: For conduit hangers 4" and larger, the 1/4" x 2" square tubing is recommended. Hangers constructed with square tubing allow for maximum conduit support spans at 40% conduit wire fill. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com140 // Champion Duct®ID SPECIFICATIONS FOR FIBERGLASS HANGERS Bridge Hangers cont. Specifications for Fiberglass Hangers The specifications at right detail the requirements for hangers used to support fiberglass conduit from bridge structures. The hangers shall be shipped fully assembled with all necessary components. All hex nuts shall be tightened to a “snug fit” unless specified otherwise. Example: 2W x 2W Flat Bar-Square Tube-Flat Bar 1/2" x 2" FRP Flat Bar 1/2" x 2" FRP Flat Bar 1/4" x 2" FRP Square Tubing 1" FRP Round Tube 3/4" - 10 Hardware Thread Rod Hot Dipped Galvanized or Stainless Steel Rods and Nuts Fiberglass Components Specifications The fiberglass components shall be manufactured from isophthalic polyester resin and contain ultraviolet inhibitors. They shall be fire retardant and exhibit low smoke generation. The fiberglass components shall be grey in color (special hanger colors can be customized upon request) and shall meet or exceed the following: Fiberglass Square Tube, Flat Bar and Round Spacer Tube MECHANICAL PROPERTIES ASTM ENGLISH METRIC VALUE UNITS VALUE UNITS Tensile Strength D638 30,000 psi 206.8 MPa Tensile Modulus D638 2.5 x 106 psi 17.2 GPa Compressive Strength D695 30,000 psi 206.8 MPa Compressive Modulus D695 2.5 x 106 psi 17.2 GPa Flexural Strength D790 30,000 psi 206.8 MPa Flexural Modulus D790 1.8 x 106 psi 12.4 GPa Modulus of Elasticity – 2.8 x 106 psi 19.3 GPa Shear Modulus – 0.45 x 106 psi 3.1 GPa Short Beam Shear D2344 4,500 psi 31.0 MPa Punch Shear D256 10,000 psi 68.9 MPa Impact Strength D256 25 ft/lbs/in 1.33 J/mm PHYSICAL PROPERTIES ASTM ENGLISH METRIC VALUE UNITS VALUE UNITS Barcol Hardness D2583 45 – – – 24-hour Water Absorption D570 0.45% max – – Density D792 .062–.070 lbs/in3 1.72–1.94 g/cc Coefficient of Thermal Expansion D696 4.4 10-6 in/in/°F 8 10-6 cm/cm/°C ELECTRICAL PROPERTIES ASTM ENGLISH METRIC VALUE UNITS VALUE UNITS Arc Resistance D495 120 seconds – – Dielectric Strength D149 35 kv/in 1.37 kv/mm FLAMMABILITY PROPERTIES ASTM ENGLISH VALUE UNITS Tunnel Test E84 25 max Flammability D635 Nonburning – UL 94 VO – Smoke Chamber E662 600–700 – 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 141ID Steel Hardware Specifications The steel support rods, intermediate rods and metallic hardware will be manufac- tured as Hot Dipped Galvanized Steel, 304 Stainless Steel or 316 Stainless Steel. Hot Dipped Galvanized Hardware The support rods, intermediate rods and all metallic hardware shall be hot dipped galvanized steel and shall meet or exceed the following: • Threaded Rod ASTM A307 with ASTM 153 Galvanizing Tensile Strength 74,000 psi • Hex nut ASTM A307 with ASTM 153 Galvanizing • Flat washer ASTM A307 with ASTM 153 Galvanizing • Lock washer ASTM A307 with ASTM 153 Galvanizing Metal components that are custom fabricated shall have a hot dipped galvanizing applied in accordance with ASTM specification a-123/123m2 dated 2002 with a minimum coating thickness of 2.0 oz/sq ft. The zinc used in this process shall be a high-grade zinc conforming to ASTM B6-00 with less than .03% lead used in this process. 304 Stainless Steel Hardware The support rods, intermediate rods and all metallic hardware shall be stainless steel and shall meet or exceed the following: • Threaded Rod SS304 ASTM A193 grade B8 • Hex nut ASTM SS304 A194 grade 8 • Flat washer SS18-8 • Lock washer SS18-8 Metal components that are custom fabricated shall be stainless steel 304 in accordance with ASTM specification A193/A193M-94b dated 1994. 316 Stainless Steel Hardware The support rods, intermediate rods and all metallic hardware shall be stainless steel and shall meet or exceed the following: • Threaded Rod SS316 ASTM A193 grade B8M • Hex nut ASTM SS316 A194 grade 8M • Flat washer SS18-8 • Lock washer SS18-8 Metal components that are custom fabricated shall be stainless steel 316 in accordance with ASTM specification A193/A193M-94b dated 1994. Domestic steel can be provided upon request. SPECIFICATIONS FOR FIBERGLASS HANGERS Bridge Hangers cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com142 // Champion Duct® CONDUIT ACCESSORIES Accessories BASE SPACERS* INTERMEDIATE SPACERS* CAP-LOC* 1-1/2" SEPARATION – BASE SPACER DUCT SIZE ITEM NO WEIGHT LBS/FT KGS/M □ 2" (51) BS-215 0.010 (0.045) □ 3" (76) BS-315 0.014 (0.064) □ 4" (107) BS-415 0.020 (0.091) □ 5" (127) BS-515 0.028 (0.127) □ 6" (152) BS-615 0.030 (0.136) 2" SEPARATION – BASE SPACER □ 2" (51) BS-220 0.010 (0.045) □ 3" (76) BS-320 0.016 (0.073) □ 4" (107) BS-420 0.022 (0.100) □ 5" (127) BS-520 0.027 (0.123) □ 6" (152) BS-620 0.034 (0.154) 3" SEPARATION – BASE SPACER □ 2" (51) BS-230 0.014 (0.064) □ 3" (76) BS-330 0.018 (0.082) □ 4" (107) BS-430 0.027 (0.123) □ 5" (127) BS-530 0.029 (0.132) □ 6" (152) BS-630 0.037 (0.168) 1-1/2" SEPARATION – INTERMEDIATE SPACER DUCT SIZE ITEM NO WEIGHT LBS/FT KGS/M □ 2" (51) IS-215 0.012 (0.054) □ 3" (76) IS-315 0.018 (0.082) □ 4" (107) IS-415 0.028 (0.127) □ 5" (127) IS-515 0.032 (0.145) □ 6" (152) IS-615 0.035 (0.159) 2" SEPARATION – INTERMEDIATE SPACER □ 2" (51) IS-220 0.015 (0.068) □ 3" (76) IS-320 0.018 (0.082) □ 4" (107) IS-420 0.030 (0.136) □ 5" (127) IS-520 0.038 (0.173) □ 6" (152) IS-620 0.041 (0.186) 3" SEPARATION – INTERMEDIATE SPACER □ 2" (51) IS-230 0.016 (0.073) □ 3" (76) IS-330 0.021 (0.095) □ 4" (107) IS-430 0.036 (0.163) □ 5" (127) IS-530 0.038 (0.173) □ 6" (152) IS-630 0.040 (0.182) CAP-LOC DUCT SIZE ITEM NO PART NO WEIGHT LBS/FT KGS/M □ 2" (51) CL-20 94 0.04 (0.018) □ 3" (76) CL-30 95 0.04 (0.018) □ 4" (107) CL-40 96 0.05 (0.023) □ 5" (127) CL-50 97 0.07 (0.032) □ 6" (152) CL-60 98 0.07 (0.032) * No returns allowed on spacers. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 143 ADHESIVE AND TOOLS Adhesive and Tools CHAMPION MIX® (EPOXY ADHESIVE) The CHAMPION MIX system is a two-part adhesive (1-to-1 mix ratio) epoxy resin system, designed to permanently bond fittings and joints of fiberglass reinforced epoxy conduit. It is also designed for use with pultruded polyester and vinyl ester components. Each cartridge system contains resin, hardener and one plastic static mixer. An adhesive gun is required for applying the adhesive (ordered separately). Under normal conditions, it takes approximately 45 minutes for the CM-2040 and CM-2070 adhesive to harden at their rated temperatures. If a faster setting adhesive is desired, there is a Champion Mix adhesive available that gels much faster. The “Fast Gel” adhesive can be specified by adding the suffix “-FG” to the item numbers. Because the “Fast Gel” adhesive sets up quicker, additional mixing tubes may be required. The epoxy adhesive is available in a size of 600 mL (2 - 300 mL tubes side-by-side). The CM-2040 and CM-2070 adhesive tubes utilize a high ratio standard caulk gun that can be purchased at any local retail store. This Champion Mix adhesive is NOT considered a "dangerous good" or hazardous material, so it can be shipped VIA air freight if required. ITEM NO SIZE TEMPERATURE RANGE □ CM-2040 600 mL 40° F (4°C) and above □ CM-2040-FG 600 mL 40° F (4°C) and above □ CM-2070 600 mL 70° F (21°C) and above □ CM-2070-FG 600 mL 70° F (21°C) and above To learn more about Champion Mix adhesives. To learn more about Champion’s Epoxy Adhesive Calculator. 600 mL Tubes 600 mL Tubes PART NUMBER TEMPERATURE RANGE APPROXIMATE CURING TIME* □ CM-2040 40° - 70°F (4°C - 21°C) 30 - 45 minutes □ CM-2040-FG 40° - 70°F (4°C - 21°C) 20 - 30 minutes CM-2040 & CM-2040-FG Adhesives PART NUMBER TEMPERATURE RANGE APPROXIMATE CURING TIME* □ CM-2070 70°F (21°C) and above 30 - 45 minutes □ CM-2070-FG 70°F (21°C) and above 20 - 30 minutes CM-2070 & CM-2070-FG Adhesives *Epoxy adhesive curing times are based on listed ambient temperatures (40° - 70° F). Actual curing times can be reduced if epoxy adhesive is applied at higher than listed ambient temperatures. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com144 // Champion Duct® Adhesive and Tools cont. ADHESIVE AND TOOLS ADHESIVE GUNS Champion Fiberglass adhesive guns are only available for the 600 mL adhesive tube sizes. ITEM NO ADHESIVE TUBE SIZE □ CM-AG-20 600 mL 600 mL SIZE JOINTS PER CONTAINER 3 ⁄4" 100 1" 85 1-1⁄4" 75 1-1⁄ 2" 60 2" 50 2-1⁄ 2" 40 3" 35 3-1⁄ 2" 30 4" 25 5" 20 6" 15 Estimated Number of Joints Per Container (estimated only – varies depending on amount of adhesive applied per application) CMAG-20 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 145 Adhesive and Tools cont. ADHESIVE AND TOOLS BENDING HANDLES Champion Bending Handles are made from machined steel and available for IPS and XW conduit sizes 3/4" through 2". These bending handles provide additional leverage during the field hand bending process when using a PVC hotbox. ITEM NO CONDUIT SIZE (IPS) □ CBH-075 3 ⁄4" □ CBH-100 1" □ CBH-125 1-1/4" □ CBH-150 1-1/2" □ CBH-200 2" ITEM NO CONDUIT SIZE (XW) □ CBHX-075 3 ⁄4" □ CBHX-100 1" □ CBHX-125 1-1/4" □ CBHX-150 1-1/2" □ CBHX-200 2" ITEM NO ADHESIVE TUBE SIZE □ CM-MT-30 600 mL MIXING TIPS Champion Fiberglass mixing tips are required for mixing together the two-part epoxy adhesive supplied in tubes. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 146 // Champion Duct® Adhesive and Tools cont. ADHESIVE AND TOOLS CHAMPION DUCT FIBERGLASS REPAIR KIT™ The Champion Duct Fiberglass Repair Kit™ is a water-activated, fast curing, in-field fiberglass conduit repair system, ideal for cracks, breaks, reinforcing joints, adding corrosion protection, and rebuilding conduit wall strength — in virtually any situation. The Champion Duct Fiberglass Repair Kit™ includes a strong fiberglass knitted tape, precoated with fast setting water-activated urethane resin. The Champion Duct Fiberglass Repair Kit™ can be installed by one person with no special tools, and provides for quick, in-field repairs, repairing conduits in as little as 30 minutes. The Champion Duct Fiberglass Repair Kit™ is Used for: Routine and Emergency Conduit Repairs • Structural Reinforcement Sealing Joints • Rebuilding Conduit side Walls • Corrosion Protection Abrasion Protection • Repairs in Hard to Reach Areas The Champion Duct Fiberglass Repair Kit™ is Used By: Petrochemical • Industrial processing • Pulp and paper • Military • Marine Irrigation • Power generation • Facilities maintenance • Water/wastewater Manufacturing • Food processing • Pharmaceutical • Automotive Champion Duct Fiberglass Repair Kit™ Contents: • Knitted fiberglass tape with water-activated, fast setting polyurethane resin • Gloves for easy clean-up • Detailed instructions Description: Each kit contains a roll of knitted fiberglass tape precoated with water activated polyurethane resin enclosed in a sealed foil pouch, latex gloves and printed instructions. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 147 Adhesive and Tools cont. ADHESIVE AND TOOLS Technical Information Compatibility and Chemical Resistance: The Champion Duct Fiberglass Repair Kit™ combined may be used with any type of fiberglass conduit or piping and is generally compatible with the following classes of chemicals: hydrocarbons, petrochemicals, fuels, organics, acids, bases, water, steam, salts and slurries. The durability of the repair may be affected by very strong acids (pH under 3) or bases (pH over 12). Shelf Life: 2 years from date of purchase when stored at 40°F to 83°F (5°C to 28°C). Color: Black Tensile Strength: 24,950 psi / in width/172 MPa (ASTM D 3039) Modulus: 62,505 psi / 4309 MPa (ASTM D 3039) Flexural Yield Strength: 12,005 psi / 82.77 MPa (ASTM 790) Durometer Hardness: 63 Shore D (ASTM D 2240) Temperature/Heat Resistance: From -20°F up to 250°F (-29°C to 121°C) — continuous. From 250°F to 500°F (121°C to 260°C) — temporary exposures. If possible, the conduit/pipe should be at ambient temperature before application. Champion Duct Fiberglass Repair Kit™ is compliant with US DOT 49CFR parts 192 and 195. Testing was performed under the guidelines of ASME PCC-2, Article 4.1. Set Time: Tack free in 3 to 5 minutes at ambient temperatures of 50°F to 80°F (10°C to 27°C). Set time is slower below 50°F and faster above 80°F. Cure Time: Normally cures in 30 minutes at ambient temperatures between 50°F to 80°F (10°C to 27°C). Longer cure times may occur when ambient temperature is less than 50°F (10°C). Heat may be applied to accelerate cure times. Cure time is greatly accelerated at extremely high ambient or pipe surface temperatures. The UNOPENED foil pouch may be immersed in cool water for at least 15 minutes to slow set and cure times and to provide ease of handling. Ordering Information PART NUMBER: BLACK CHAMPION DUCT FIBERGLASS REPAIR KIT™ SYSTEM SIZE (PACKAGED 10 PER CASE) WEIGHT LBS/KGS CF-RK2x4-BLK 2" x 4'/5.08cm x 1.2m 4/1.8 CF-RK2x12-BLK 2" x 12'/5.08cm x 3.6m 6/2.7 CF-RK4x12-BLK 4" x 12'/10.16cm x 3.6m 8/3.6 CF-RK4x25-BLK 4" x 25'/10.16cm x 7.62m 14/6.3 Champion Duct Fiberglass Repair Kit™ does not contain any Volatile Organic Compound (VOC) as defined in the USA for regulatory purposes (ASTM used as a guideline). 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com148 // Champion Duct® CHAMPION ENGINEERING SPECIFICATIONS General Fiberglass Conduit Specifications for Use Below Ground The conduit shall be fiberglass conduit, also known as Reinforced Thermosetting Resin Conduit (RTRC), manufactured using the single-circuit filament winding process. Multi-circuit windings are not allowed. The conduit shall have a winding angle as close as possible to 54.75°. • The resin system shall be epoxy based, with no fillers, using an anhydride curing agent. The fiberglass shall consist of continuous E-glass “Grade A” roving. • The conduit shall not contain any halogen compounds containing chlorine, bromine, fluorine and iodine in more than trace amounts when burning. • Conduit and elbows shall be manufactured from the same resin/hardener/glass systems manufactured by the same filament wound system. • Fiberglass conduit fittings and accessories shall be manufactured using one of two manufacturing procedures. – The first method shall use the same process, methods and components as used to manufacture the fiberglass conduit. – The second method shall use the compression molding process, Sheet Molding Compound (SMC), for the manufacture of the finished component. The SMC material shall be a vinyl ester resin with +30% reinforcement of glass. The glass fibers should be approximately 1" in length. The SMC material shall be fire resistant to UL 2515. • Conduit shall be integral bell and spigot or bonded coupling and spigot. • Conduit, elbows and fittings are specified for use throughout a temperature range of -60°F (-51°C) to 250°F (121°C). • Manufacturer shall have a current Certificate of Compliance, issued by an independent and accredited company, with an ISO 9001:2015 Quality Management System. Champion Engineering Specifications Electrical Characteristics Physical and Mechanical Characteristics Volume Resistivity 3.8 x 1014 ohm-cm ASTM D257 Surface Resistivity 1.1 x 1014 ohms ASTM D257 Dielectric Constant 3.5 (at 103 cps) ASTM D150 Dissipation Factor 0.005 (at 103 cps) ASTM D150 Dielectric Strength 500 volts/mil (19.7 kv/mm) ASTM D149 Tensile Strength, Axial 11,000 psi (76 MPa) ASTM D2105 Compressive Strength, Axial 12,000 psi (83 MPa) ASTM D695 Ultimate Elongation 2% psi (9.6 GPa) ASTM D2105 Modulus of Elasticity (4" conduit) 1.4 x 10+6 psi (9.6 GPa) ASTM D2105 Thermal Conductivity 2.0 Btu.in/ft2.hr.°F (0.30 W/m.K) ASTM D5930-1 Specific Gravity 1.9 ASTM D792 Glass Content 70% + 5% API SPEC 15LR Water Absorption Less than 1% ASTM D570 Barcol Hardness 54 + 2 ASTM D2583 Flammability Above Ground Conduit Below Ground Conduit Conform to UL 2515 and CSA C22.2 HB Rating No 211.3-96 UL 94 Coefficient of Thermal Expansion 1.2 x 10-5 in/in/°F (2.2 x 10-5 m/m/°C) ASTM D696 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 149 Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS Heat Distortion The minimum heat distortion temperature shall be 230°F (110°C) when tested at 264 psi in accordance with ASTM D 648. Joint Pullout A 12-inch length shall be cut from both the belled end and spigot end of a length of conduit. The two parts shall be assembled in accordance with Champion’s instructions. The assembly shall be tested in accordance with ASTM D 2105 and shall meet the requirements of the table below. JOINT PULLOUT RESISTANCE / MINIMUM FORCE – LBS (N) NOMINAL SIZE INTERFERENCE JOINT GASKET WITH INTERFERENCE JOINT GASKET WITHOUT INTERFERENCE JOINT TIGHT LOCK JOINTS (ADHESIVE) All 1,000 (4,450) 2,000 (8,900) 500 (2,220) 11,000 psi x (cross sectional area of conduit) 1.6 (133) 1.4 (117) 1.2 (100) 1 (83) 0.8 (67) 0.6 (50) 0.4 (11) 0.2 (17) 0 0 10 20 (11) 30 40 (22) 50 60 (33) 70 80 (44) 90 100 (56) 110 120 (67) Change In Temperature (˚F) (˚C) Exp/Contr. (in) per 100 ft Duct (mm) Toxicity Champion Duct conduit does not contain any compounds that can release halogens – bromine or chlorine – when burning. GASES VALUES (MAX PPM) Hydrogen Chloride 0 Hydrogen Bromide 0 Hydrogen Cyanide <1 Hydrogen Sulfide 0 Ammonia 0 Aldehydes as HCHO <10 Oxides of Nitrogen <50 Carbon Dioxide <12,500 Carbon Monoxide <250 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com150 // Champion Duct® Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS Surface Finish • Exterior Surface: Normally less than 2,000 microinches (50.8 micron) • Interior Surface: Normally less than 125 microinches (3.2 micron) Available Colors Standard colors are black and dark grey. Other optional colors are available. These include red, orange, blue and white, and additional colors beyond these options are also available as well. Contact Champion Fiberglass for additional information regarding colors. Water Tightness There should be no evidence of water leakage through the joint when tested in accordance to UL 2515 and CSA C22.2 No. 2515. In order to achieve water tightness use Champion Mix® or Epoxy Adhesive Kit for Tight Lock Joint. Coefficient of Friction The following data for static coefficient of friction is for dry conduit and non-lubricated cable at a temperature of 72°F (22°C). CABLE MATERIAL CONDUIT MATERIAL EPOXY FIBERGLASS CONDUIT PVC CONDUIT STEEL CONDUIT ALUMINUM CONDUIT CONCRETE CONDUIT POLYETHYLENE CONDUIT PVC 0.38 0.90 0.57 0.61 0.95 1.90 XLP (Cross-linked Polyethylene) 0.23 0.90 0.75 1.50 0.75 2.00 LDPE (Polyethylene) 0.25 0.50 0.50 0.62 0.60 1.70 Neoprene 0.53 2.60 1.60 0.26 1.35 3.30 Concentric Neutral 0.16 – – – – – Tech (Armored) Cable 0.16 2.60 1.60 0.26 1.35 3.30 Impact Resistance The minimum impact resistance values for the conduit shall be as shown in the table below when tested in accordance with ASTM D2444. NOMINAL SIZE AT 73.4°F (23°C) IMPACT RESISTANCE LBS/FT (NM) AT 32°F (0°C) IMPACT RESISTANCE LBS/FT (NM) SW MW HW XW SW MW HW XW 3 ⁄4" 20 (27) – – – – 150 (202) 20 (27) – – – – 150 (202) 1" 25 (34) – – – – 400 (540) 25 (34) – – – – 400 (540) 1-1⁄4" 30 (41) – – – – 400 (540) 30 (41) – – – – 400 (540) 1-1/2" 35 (47) – – – – 500 (675) 35 (47) – – – – 500 (675) 2" 40 (54) – – – – 550 (742) 40 (54) – – – – 550 (742) 2-1⁄ 2" 55 (75) – – – – 600 (810) 55 (75) – – – – 600 (810) 3" 70 (95) – – – – 700 (945) 70 (95) – – – – 700 (945) 3-1⁄ 2" 80 (108) – – – – 850 (1,150) 80 (108) – – – – 850 (1,150) 4" 85 (115) – – 120 (163) 1,000 (1,350) 85 (115) – – 120 (163) 1,000 (1,350) 5" 110 (149) 140 (190) 160 (217) 1,200 (1,620) 110 (149) 140 (190) 160 (217) 1,200 (1,620) 6" 130 (176) 160 (217) 200 (271) 1,300 (1,755) 130 (179) 160 (217) 200 (271) 1,300 (1,755) For high-impact situations as well as during cold weather, PVC can shatter and/or flatten. For high-impact, steel conduit will collapse and can pinch the cable. This will make repair of damaged conduit more difficult. XW conduit has the highest impact value of all conduit materials available. If impacted, it will flex back close to its original diameter. SW, MW and HW will also flex back similarly after impact. They will not shatter. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 151 Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS Stiffness The minimum conduit stiffness at 5% deflection for all sizes of conduit shall not be less than the values given in table below when tested in accordance with ASTM D2412. PIPE STIFFNESS (PS) = (F/∆Y) NOMINAL SIZE AT 73.4°F (23°C) LBF/IN2 (MPA) AT 32°F (0°C) LBF/IN2 (MPA) SW MW HW XW SW MW HW XW 3 ⁄4" 1,500 (10.3) – – – – 2,500 (17.5) 1,500 (10.3) – – – – 2,500 (17.5) 1" 1,200 (8.3) – – – – 2,400 (16.8) 1,200 (8.3) – – – – 2,400 (16.8) 1-1⁄4" 850 (5.9) – – – – 2,100 (14.7) 850 (5.9) – – – – 2,100 (14.7) 1-1/2" 600 (4.1) – – – – 2,000 (14) 600 (4.1) – – – – 2,000 (14) 2" 320 (2.2) – – – – 1,300 (9.0) 320 (2.2) – – – – 1,300 (9.0) 2-1⁄ 2" 200 (1.4) – – – – 800 (5.6) 200 (1.4) – – – – 800 (5.6) 3" 140 (1.0) – – – – 600 (4.1) 140 (1.0) – – – – 600 (4.1) 3-1⁄ 2" 85 (0.6) – – – – 450 (3.1) 85 (0.6) – – – – 450 (3.1) 4" 50 (0.3) – – 130 (0.7) 250 (1.7) 50 (0.3) – – 130 (0.7) 250 (1.7) 5" 40 (0.3) 75 (0.5) 90 (0.6) 180 (1.2) 40 (0.3) 75 (0.5) 90 (0.6) 180 (1.2) 6" 30 (0.2) 55 (0.4) 65 (0.4) 150 (1.0) 30 (0.2) 55 (0.4) 65 (0.4) 150 (1.0) PVC Conduit PVC conduit will stay compressed if it is crushed. (Same for steel conduit.) Fiberglass Conduit Epoxy Fiberglass conduit will flex back to almost its original shape after crushing. IPS SIZES TRADE SIZE INTERNAL DIAMETER TOTAL AREA PERCENT OF CROSS SECTION OF CONDUIT AND TUBING FOR CONDUCTORS 1 WIRE 53% 2 WIRE 31% OVER 2 WIRE 40% IN (MM) IN2 (MM2) IN2 (MM2) IN2 (MM2) IN2 (MM2) 3 ⁄4" (19) 0.910" (23) 0.650" (419) 0.345" (222) 0.202" (130) 0.260" (168) 1" (25) 1.175" (30) 1.084" (697) 0.574" (370) 0.336" (216) 0.434" (279) 1-1⁄4" (32) 1.520" (39) 1.815" (1,170) 0.962" (620) 0.563" (363) 0.726" (468) 1-1/2" (38) 1.760" (45) 2.433" (1,569) 1.289" (832) 0.754" (486) 0.973" (628) 2" (51) 2.235" (57) 3.923" (2,525) 2.079" (1,338) 1.216" (783) 1.569" (1,010) 2-1⁄ 2" (64) 2.740" (70) 5.896" (3,805) 3.125" (2,016) 1.828" (1,179) 2.359" (1,522) 3" (76) 3.360" (85) 8.867" (5,715) 4.699" (3,029) 2.749" (1,772) 3.547" (2,286) 4" (102) 4.320" (110) 14.657" (9,452) 7.768" (5,009) 4.544" (2,930) 5.863" (3,781) 5" (127) 5.380" (137) 22.733" (14,677) 12.048" (7,779) 7.047" (4,550) 9.093" (5871) 6" (152) 6.435" (163) 32.523" (20,970) 17.237" (11,114) 10.082" (6,501) 13.009" (8,388) ID SIZES TRADE SIZE INTERNAL DIAMETER TOTAL AREA PERCENT OF CROSS SECTION OF CONDUIT AND TUBING FOR CONDUCTORS 1 WIRE 53% 2 WIRE 31% OVER 2 WIRE 40% IN (MM) IN2 (MM2) IN2 (MM2) IN2 (MM2) IN2 (MM2) 2" (51) 2.000" (51) 3.142" (2,027) 1.665" (1,074) 0.974" (628) 1.257" (811) 2-1⁄ 2" (64) 2.500" (64) 4.909" (3,167) 2.602" (1,678) 1.522" (982) 1.963" (1,267) 3" (76) 3.000" (76) 7.069" (4,560) 3.746" (2,417) 2.191" (1,414) 2.827" (1,824) 3-1⁄ 2" (89) 3.500" (89) 9.621" (6,207) 5.099" (3,290) 2.983" (1,924) 3.848" (2,483) 4" (102) 4.000" (102) 12.566" (8,107) 6.660" (4,297) 3.896" (2,513) 5.027" (3,243) 4-1⁄ 2" (114) 4.500" (114) 14.140" (9,123) 7.490" (4,832) 4.380" (2,826) 5.656" (3,649) 5" (127) 5.000" (127) 19.635" (12,668) 10.407" (6,714) 6.087" (3,927) 7.854" (5,067) 6" (152) 6.000" (152) 28.274" (18,241) 14.985" (9,668) 8.765" (5,655) 11.310" (7,297) Wire Fill Maximum allowable percentage wire fill per National Electric Code. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com152 // Champion Duct® Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS RHW IPS SIZES TRADE SIZE ALLOWABLE CONDUIT IN2 MAX 1 CONDUCTOR SIZE IN2 OF 1 CONDUCTOR ALLOWABLE CONDUIT IN2 MAX 2 CONDUCTOR SIZE IN2 OF 2 CONDUCTORS ALLOWABLE CONDUIT IN2 MAX 3 CONDUCTOR SIZE IN2 OF 3 CONDUCTORS ALLOWABLE CONDUIT IN2 MAX 4 CONDUCTOR SIZE IN2 OF 4 CONDUCTORS 3 ⁄4" (19) 0.345" 3/0 0.3117" 0.202" 4 0.1946" 0.260" 6 0.2178" 0.260" 8 0.2223" 1" (25) 0.575" 300 0.5281" 0.336" 2 0.2666" 0.434" 2 0.3999" 0.434" 4 0.3893" 1-1⁄4" (32) 0.962" 500 0.7901" 0.563" 2/0 0.5248" 0.726" 1/0 0.6669" 0.726" 2 0.5333" 1-1/2" (38) 1.289" 800 1.2272" 0.754" 4/0 0.7435" 0.973" 3/0 0.9352" 0.973" 1/0 0.8891" 2" (51) 2.079" 1250 1.8602" 1.216" 350 1.1917" 1.569" 250 1.3789" 1.569" 4/0 1.4871" 2-1⁄ 2" (64) 3.125" 2000 2.7818" 1.828" 500 1.5802" 2.359" 400 1.9856" 2.359" 300 2.1124" 3" (76) 4.699" – – 2.749" 900 2.7121" 3.547" 750 3.4955" 3.547" 500 3.1605" 4" (102) 7.768" – – 4.544" 1500 4.3389" 5.863" 1250 5.5807" 5.863" 900 5.4243" 5" (127) 12.048" – – 7.047" 2000 5.5636" 9.093" 2000 8.3455" 9.093" 1750 9.9091" 6" (152) 17.237" – – 10.082" – – 13.009" – – 13.009" 2000 11.1273" THHN IPS SIZES TRADE SIZE ALLOWABLE CONDUIT IN2 MAX 1 CONDUCTOR SIZE IN2 OF 1 CONDUCTOR ALLOWABLE CONDUIT IN2 MAX 2 CONDUCTOR SIZE IN2 OF 2 CONDUCTORS ALLOWABLE CONDUIT IN2 MAX 3 CONDUCTOR SIZE IN2 OF 3 CONDUCTORS ALLOWABLE CONDUIT IN2 MAX 4 CONDUCTOR SIZE IN2 OF 4 CONDUCTORS 3 ⁄4" (19) 0.345" 4/0 0.3237" 0.202" 3 0.1946" 0.260" 4 0.2472" 0.260" 6 0.2028" 1" (25) 0.575" 350 0.5242" 0.336" 1 0.3124" 0.434" 2 0.3474" 0.434" 3 0.3892" 1-1⁄4" (32) 0.962" 600 0.8676" 0.563" 3/0 0.5358" 0.726" 2/0 0.6669" 0.726" 1 0.6248" 1-1/2" (38) 1.289" 900 1.2311" 0.754" 4/0 0.6474" 0.973" 4/0 0.9711" 0.973" 2/0 0.8892" 2" (51) 2.079" 1000 1.3478" 1.216" 400 1.1726" 1.569" 300 1.3824" 1.569" 4/0 1.2948" 2-1⁄ 2" (64) 3.125" – – 1.828" 600 1.7352" 2.359" 500 2.1219" 2.359" 400 2.3452" 3" (76) 4.699" – – 2.749" 1000 2.6956" 3.547" 800 3.3255" 3.547" 600 3.4704" 4" (102) 7.768" – – 4.544" – – 5.863" 1000 4.0434" 5.863" 1000 5.3912" 5" (127) 12.048" – – 7.047" – – 9.093" – – 9.093" – – 6" (152) 17.237" – – 10.082" – – 13.009" – – 13.009" – – RHW ID SIZES TRADE SIZE ALLOWABLE CONDUIT IN2 MAX 1 CONDUCTOR SIZE IN2 OF 1 CONDUCTOR ALLOWABLE CONDUIT IN2 MAX 2 CONDUCTOR SIZE IN2 OF 2 CONDUCTORS ALLOWABLE CONDUIT IN2 MAX 3 CONDUCTOR SIZE IN2 OF 3 CONDUCTORS ALLOWABLE CONDUIT IN2 MAX 4 CONDUCTOR SIZE IN2 OF 4 CONDUCTORS 2" (51) 1.665" 1000 1.4784" 0.974" 250 0.9193" 1.257" 4/0 1.1153" 1.257" 3/0 1.2469" 2-1⁄ 2" (64) 2.602" 1750 2.4773" 1.522" 400 1.3237" 1.963" 350 1.7875" 1.963" 250 1.8385" 3" (76) 3.746" 2000 2.7818" 2.191" 600 1.9459" 2.827" 500 2.3704" 2.827" 400 2.6475" 3-1⁄ 2" (89) 5.099" – – 2.983" 900 2.7121" 3.848" 800 3.6816" 3.848" 500 3.1605" 4" (102) 6.660" – – 3.896" 1250 3.7205" 5.027" 1000 4.4353" 5.027" 800 4.9087" 5" (127) 10.407" – – 6.087" 2000 5.5636" 7.854" 1750 7.4319" 7.854" 1250 7.4409" 6" (152) 14.985" – – 8.765" – – 11.310" 2000 8.3455" 11.310" 2000 11.1273" THHN ID SIZES TRADE SIZE ALLOWABLE CONDUIT IN2 MAX 1 CONDUCTOR SIZE IN2 OF 1 CONDUCTOR ALLOWABLE CONDUIT IN2 MAX 2 CONDUCTOR SIZE IN2 OF 2 CONDUCTORS ALLOWABLE CONDUIT IN2 MAX 3 CONDUCTOR SIZE IN2 OF 3 CONDUCTORS ALLOWABLE CONDUIT IN2 MAX 4 CONDUCTOR SIZE IN2 OF 4 CONDUCTORS 2" (51) 1.665" 1000 0.3237" 0.974" 300 0.9216" 1.257" 250 1.1910" 1.257" 3/0 1.0716" 2-1⁄ 2" (64) 2.602" – – 1.522" 500 1.4146" 1.963" 400 1.7589" 1.963" 300 1.8432" 3" (76) 3.746" – – 2.191" 750 2.0992" 2.827" 600 2.6028" 2.827" 400 2.3452" 3-1⁄ 2" (89) 5.099" – – 2.983" 1000 2.6956" 3.848" 900 3.6933" 3.848" 600 3.4704" 4" (102) 6.660" – – 3.896" – – 5.027" 1000 4.0434" 5.027" 900 4.9244" 5" (127) 10.407" – – 6.087" – – 7.854" – – 7.854" 1000 5.3912" 6" (152) 14.985" – – 8.765" – – 11.310" – – 11.310" – – Conduit Conductor Fill Based on Wire Fill Data as outlined in the national electric code. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 153 Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS Weight of Cable, lbs/ft (kg/m) 0.90 (1.34) 1.00 (1.49) 0.80 (1.19) 0.70 (1.04) 0.60 (0.89) 0.50 (0.74) 0.40 (0.60) 0.30 (0.45) 0.20 (0.30) 0.10 (0.15) 8 (2.4) 10 (3.1) 6 (1.8) 4 (1.2) 2 (0.6) Max Span of Supports, ft (m) 12 (3.7) 14 (4.3) 16 (4.9) 18 (5.5) 20 (6.1) 20 (6.1) Max Span of Supports, ft (m) 18 (5.5) 16 (5.5) 14 (4.9) 12 (4.3) 10 (3.7) 8 (3.1) 6 (2.4) 4 (1.8) 2 (0.6) Weight of Cable, lbs/ft (kg/m) 8.5 (12.6) 7.5 (11.2) 6.5 (9.7) 6.0 (8.9) 4.5 (6.7) 4.0 (6.0) 3.0 (4.5) 2.0 (3.0) 1.0 (1.5) 0.5 (07) 1.5 (2.2) 2.5 (3.7) 3.5 (4.2) 5.0 (7.4) 5.5 (8.2) 7.0 (10.4) 8.0 (11.9) Weight of Cable, lbs/ft (kg/m) 2.25 (3.34) 2.50 (3.72) 2.00 (2.97) 1.75 (2.60) 1.50 (2.23) 1.25 (1.86) 1.00 (1.48) 0.75 (1.11) 0.50 (0.74) 0.25 (0.37) 8 (2.4) 10 (3.1) 6 (1.8) 4 (1.2) 2 (0.6) Max Span of Supports, ft (m) 12 (3.7) 14 (4.3) 16 (4.9) Max Span of Supports, ft (m) 24 (7.2) 22 (6.6) 20 (6) 18 (5.4) 16 (4.8) 14 (4.2) 12 (3.6) 10 (3) 8 (2.4) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) The empirical formula for deflection is:Legend: Deflection Deflection is always determined at mid-span. 3/4" SW DIAMETER 1" SW DIAMETER 2" XW DIAMETER2" SW DIAMETER D= 131xWxL4 E(OD4 -ID4) 1/4" (6) Deflection 1/2" (13) Deflection 5/8" (16) Deflection 3/4" (19) Deflection 1" (25) Deflection 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com154 // Champion Duct® Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS 1-1/4" SW DIAMETER 1-1/2" SW DIAMETER 3" SW DIAMETER 3" XW DIAMETER It is recommended that mid-span deflection never exceeds 5⁄8 in (16 mm). Above and on the following three pages are easy graphs for determining support distance between hangers for various diameters and wall thicknesses of conduit. Weight of Cable, lbs/ft (kg/m) 4.0 (2.98) 4.5 (3.72) 3.5 (2.60) 3.0 (2.23) 2.5 (1.86) 2.0 (1.49) 1.5 (1.12) 1.0 (0.74) 0.5 (0.37) 8 (2.4) 10 (3.1) 6 (1.8) 4 (1.2) 2 (0.6) Max Span of Supports, ft (m) 12 (3.7) 14 (4.3) 16 (4.9) 18 (5.5) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) Max Span of Supports, ft (m) 20 (6) 18 (5.4) 16 (4.8) 14 (4.2) 12 (3.6) 10 (3) 6 (1.8) 8 (2.4) 13 (3.9) 12 (3.6) 11 (3.3) 10 (3) 9 (2.7) 8 (2.4) 7 (2.1) 6 (1.8) 5 (1.5) 4 (1.2) Weight of Cable, lbs/ft (kg/m) Max Span of Supports, ft (m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) 30 (9) 25 (7.5) 20 (6) 10 (3) 0 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) Weight of Cable, lbs/ft (kg/m) Max Span of Supports, ft (m) 5 (1.5) 15 (4.5) D = Mid-span deflection (in) OD = Outside diameter of conduit (in) ID = Inside diameter of conduit (in) E = Modulus of elasticity of conduit (psi), which is 1,400,000 for epoxy fiberglass conduit L = Distance between hangers (ft) W = Total weight of cable and conduit (lbs/ft) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 155 Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) 22 (6.6) Max Span of Supports, ft (m) 20 (6) 18 (5.4) 16 (4.8) 14 (4.2) 12 (3.6) 10 (3) 6 (1.8) 8 (2.4) 25 (7.6) 20 (6.1) 15 (4.6) 10 (3.1) 5 (1.5) Max Span of Supports, ft (m) Weight of Cable, lbs/ft (kg/m) 40.0 (59.5) 35.0 (52.1) 30.0 (44.6) 25.0 (37.2) 20.0 (29.8) 15.0 (22.3) 10.0 (14.9) 5.0 (7.4) 35 (10.5) Max Span of Supports, ft (m) 30 (9) 25 (7.5) 20 (6) 15 (4.5) 10 (3) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 26 (7.8) 24 (7.2) 22 (6.6) 20 (6) 18 (5.4) 16 (4.8) 14 (4.2) 12 (3.6) Max Span of Supports, ft (m) 8 (2.4) 10 (3) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) 3-1/2" SW DIAMETER 4" SW DIAMETER 4" HW DIAMETER 4" XW DIAMETER Legend: 1/4" (6) Deflection 1/2" (13) Deflection 5/8" (16) Deflection 3/4" (19) Deflection 1" (25) Deflection 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com156 // Champion Duct® Champion Engineering Specifications cont. 30 (9) 28 (8.4) 26 (7.8) 24 (7.2) 22 (6.6) 20 (6) 18 (5.4) 16 (4.8) 14 (4.2) 10 (3) Max Span of Supports, ft (m) 12 (3.6) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) 35 (10.5) 30 (9) 25 (7.5) 20 (6) 15 (4.5) 10 (3) Max Span of Supports, ft (m) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) 5" SW DIAMETER 5" MW DIAMETER CHAMPION ENGINEERING SPECIFICATIONS 40 (12) 35 (10.5) 30 (9) 25 (7.5) 20 (6) 15 (4.5) 10 (3) Max Span of Supports, ft (m) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) 45 (13.5) 40 (12) 35 (10.5) Max Span of Supports, ft (m) 30 (9) 25 (7.5) 20 (6) 15 (4.5) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 5" HW DIAMETER 5" XW DIAMETER 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 157 Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS 45 (13.5) 40 (12) 35 (10.5) 30 (9) 25 (7.5) 20 (6) 15 (4.5) Max Span of Supports, ft (m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) Weight of Cable, lbs/ft (kg/m) 60 (18) 55 (16.5) 50 (15) 45 (13.5) 40 (12) 35 (10.5) 30 (9) 25 (7.5) 20 (6) 10 (3) Max Span of Supports, ft (m) 15 (4.5) Weight of Cable, lbs/ft (kg/m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) Weight of Cable, lbs/ft (kg/m) 70 (104) 60 (89) 50 (74) 40 (60) 30 (45) 20 (30) 10 (15) 35 (10.7) Max Span of Supports, ft (m) 30 (9.2) 25 (7.6) 20 (6.1) 15 (4.6) 10 (3.1) 5 (1.5) 45 (13.5) 40 (12) 35 (10.5) 30 (9) 25 (7.5) 20 (6) 15 (4.5) 10 (3) Max Span of Supports, ft (m) 20 (30) 18 (27) 16 (24) 14 (21) 12 (18) 10 (15) 8 (12) 6 (9) 4 (6) 2 (3) Weight of Cable, lbs/ft (kg/m) 6" SW DIAMETER 6" MW DIAMETER 6" HW DIAMETER 6" XW DIAMETER Legend: 1/4" (6) Deflection 1/2" (13) Deflection 5/8" (16) Deflection 3/4" (19) Deflection 1" (25) Deflection 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com158 // Champion Duct® Champion Engineering Specifications cont. CHAMPION ENGINEERING SPECIFICATIONS Corrosion Resistance Guide The corrosion guidelines tests were performed by immersing epoxy coupons for 30 days in the chemical at the temperatures shown. This is a very severe test. It has been shown that Champion Duct® can often be used for chemicals listed as “Not Recommended” (NR) as real cases often are limited to fumes, vapors and occasional splashes at the temperatures indicated. This information is provided solely as a guide since it is impossible to anticipate all individual site conditions. For specific applications which are not covered in this guide, and may require screening tests to evaluate resin system suitability, consultation with Champion Fiberglass is recommended. UP TO TEMPERATURE, °F EPOXY CONDUIT UP TO TEMPERATURE, °F EPOXY CONDUIT UP TO TEMPERATURE, °F EPOXY CONDUIT CHEMICAL 120° 210° CHEMICAL 120° 210° CHEMICAL 120° 210° Acetaldehyde N N Bromine, liquid N N Dioxane – 1,4 – – Acetaldehyde, aq. 40% N N Bromine, gas, 25% N N Dimethylamine N N Acetic Acid, glacial N N Bromine, aq. N N Dimethyl formamide N N Acetic Acid, 20% (25) R C Butane R R Detergents, aq. R R Acetic Acid, 80% N N Butanterol (erythriol) – – Disbutylphthalate R N Acetic Anhydride N N Butanediol – – Dibutyl sebacate R N Acetone, 10% N N Butyl Acetate N N Dichlorobenzene N N Adipic Acid C N Butyl phenol N N Dichlorethylene N N Alcohol, allyl N N Butyric acid <50% R R Ether (diethyl) N N Alcohol, benzyl N N Calcium salts, aq. R R Ethyl halides N N Alcohol, butyl (n-butanol) C N Calcium hypochlorite C N Ethylene halides N N Alcohol, butyl (2-butanol) N N Calcium hydroxide, 100% R R Ethylene glycol R R Alcohol, ethyl C N Cane sugar liquors R N Ethylene oxide N N Alcohol, hexyl R C Carbon disulfide N N Fatty acids C R Alcohol, isopropyl (2-propanol) C N Carbon dioxide C C Ferric salts R R Alcohol, methyl N N Carbon dioxide, aq. C C Fluorine, gas, dry N N Alcohol, propy (1-propanol) R N Carbon monoxide R C Fluorine. gas, wet N N Allyl chloride N N Carbon tetrachloride R N Fluoroboric acid, 25% R R Alum R C Casein R R Fluoroboric acid, 10% C N Ammonia, gas C N Castor oil R N Formaldehyde C N Ammonia, liquid N N Caustic potash (KOH) C N Formic acid C N Ammonia, aq. 20% – – Caustic soda (NaOH) C N Freon, F11, F12, 113, 114 N N Ammonia salts, except fluoride R C Chlorine, gas, dry R C Freon, F21, F22 N N Ammonia fluoride, 25% R N Chlorine, gas, wet N N Fruit Juices and pulps N N Amyl acetate N N Chlorine, liquid N N Fuel oil R C Amyl chloride R N Chlorine, water C N Furfural N N Aniline N N Chlorocetic acid R N Gas, natural, methane R N Aniline hydrochloride R N Chlorobenzene N N Gasoline N N Antimony trichloride – – Chloroform N N Gelatin R N Aqua regia – – Chlorosulfonic acid, 10% N N Glycerine (glycerol) R R Arsenic Acid, 80% C N Chromic acid, 10% N N Glycols R C Aryl-sulfonic acid R R Chromic acid, 30% N N Glycolic acid C N Barium salts R C Chromic acid, 40% N N Green Liquor–paper R N Beer C N Chromic acid, 50% N N Heptane R R Beet sugar liquor R N Citric acid R R Hexane R N Benzaldehyde, 10% – – Coconut oil R N Hydrobromic acid, 25% C N Benzaldehyde, 10–100% N N Copper salts, aq. R R Hydrobromic acid C N Benzene (benzoil) C N Corn oil R C Hydrofluoric acid, 10% R N Benzene sulfonic acid, 10% R R Corn syrup R R Hydrofluoric acid, 60% N N Benzene sulfonic acid, 50% C N Cottonseed oil R R Hydrofluoric acid, 100% N N Benzoic acid R R Cresylic acid, 50% N N Hydrocyanic acid – – Black liquor–paper R C Crude oil R R Hydrogen peroxide, 50% N N Bleach, 12.5% active chlorine C N Cyclohexane R N Hydrogen peroxide, 90% N N Bleach, 5.5% active chlorine C N Cyclohexanol R N Hydrogen sulfide, dry R R Borax R R Cyclohexanone – – Hydrazine N N Boric acid R R Diesel fuels R N Hypochlorous acid, 10% N N Brine R N Diethyl amine N N Jet fuels, JP 4 and JP5 R N Bromic acid, <50% N N Dioctyl phthalate R C Kerosene R N R = Generally resistant N = Generally not resistant C = Less resistant than "R" but still suitable for some conditions 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 159 Champion Engineering Specifications cont. • Temperatures represent standard test conditions and are not minimums or maximums. Champion Duct products may be acceptable at other temperatures for some chemicals, but should be tested to determine specific suitability. • The recommendations or suggestions contained in this table are made without guarantee or representation as to results. We suggest that you evaluate these recommendations and suggestions in your own laboratory or field trial prior to use. UP TO TEMPERATURE, °F EPOXY CONDUIT UP TO TEMPERATURE, °F EPOXY CONDUIT UP TO TEMPERATURE, °F EPOXY CONDUIT CHEMICAL 120° 210° CHEMICAL 120° 210° CHEMICAL 120° 210° Lauric acid R R Perchloric acid, 10% R C Tannic acid R R Lauryl chloride R R Perchloric acid, 70% R C Tartaric acid R R Lauryl sulfate R R Perchloroethylene R C Tetrachloroethane C N Lead salts R R Petroleum, sour R R Tetrahydrofuran N N Linoleic acid R N Petroleum, refined R R Thionyl chloride N N Linseed oil R R Phenol, 88% N N Thread cutting oil R N Lithium salts R R Phenylcarbinol N N Terpineol R R Lubricating oils R N Phenylhydrazine N N Toluene C N Machine oil R N Phosphoric acid C R Tributyl phosphate R N Magnesium salts R R Phosphorous, yellow N N Tricresyl phosphate R N Maleic acid R R Phosphorous, red N N Trichloracetic acid C C Manganese sulfate R R Phosphorous trichloride N N Trichloroethylene N N Mercuric salts R R Phthalic acid R R Triethanolamine R N Mercury R R Potassium salts, aq. R R Triethylamine C N Methane R R Potassium permanganate, 25% C C Turpentine R N Methyl acetate N N Propane R R Urea, 50% R N Methyl bromide (gas) N N Propylene dichloride N N Urine R N Methyl cellosolve – – Propylene glycol R R Vaseline R R Methyl chloride N N Propylene oxide N N Vegetable oils R R Methyl chloroform N N Pyridine N N Vinegar R R Methyl cyclohexanone N N Rayon coagulating bath R N Vinyl acetate N N Methyl methacrylate N N Sea water R R Water, distilled C N Methylene bromide N N Salicylic acid R N Water, fresh R N Methylene chloride N N Sewage, residential C N Water, mine R N Methylene iodide N N Silicic acid R R Water, salt R N Milk R R Silicone oil R R Water, tap R N Mineral oil R R Silver salts R R Whiskey R N Molasses R N Soaps R R Wines R C Monochlorozenzene N N Sodium hydroxide N N Xylene C N Monoethanolamine N N Sodium salts, aq. Except R C Zinc salts R R Motor oil R R Sodium chlorite, 10% R N Naphtha R N Sodium chlorate R R Naphthalene R R Sodium dichromate, acid R R Nickel salts R R Stannic chloride R R Nitric acid, 0 to 20% N N Stannous chloride R R Nitric acid, 21 to 100% N N Stearic acid R R Nitric acid, fuming N N Sulfite liquor R C Nitrobenzene N N Sulfur R N Nitrous acid R N Sugars, aq. R R Oleic acid R R Sulfur dioxide, dry R R Oleum N N Sulfur dioxide, wet C C Olive oil R R Sulfur trioxide, gas, dry R R Oxalic acid R R Sulfur trioxide, gas, wet N N Ozone, gas, 5% C N Sulfuric acid, < 26% R N Palmitic acid, 10% R R Sulfuric acid, 26 to 80% C N Palmitic acid, 70% R R Sulfuric acid, 81 to 100% N N Paraffin R R Sulfuric acid, 10% R N R = Generally resistant N = Generally not resistant C = Less resistant than "R" but still suitable for some conditions CHAMPION ENGINEERING SPECIFICATIONS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com160 // Champion Duct® Installation Instructions These instructions are intended to provide assistance only as a guide to obtain the most appropriate and satisfactory installation of Champion Fiberglass conduit systems. These instructions are not intended to replace the responsibilities of engineers, customer representatives, owners or other persons responsible in establishing engineering design practices and procedures that are best suited for individual job site conditions. Epoxy Conduit Champion Fiberglass conduit maintains the following standards and listing compliances: • UL 2420 (Below Ground) • UL 2515 (Above Ground) • Class I, Division 2 (XW) • ISO 9001:2015 • ISO 14001:2015 • ISO 45001:2018 • NEC (Article 355 – RTRC Conduit – Reinforced Thermoset Resin Conduit) • CSA (Section 12-0200 thru 12-1220 Rigid RTRC Conduit CSA) Notes: • All conduit sections are provided with belled ends. • No couplings are required for straight sections. • Standard conduit lengths are 10 and 20 ft. • Standard conduit colors are black and grey with special colors available upon request. • Standard and long radius elbows are available as well as elbows with special radii upon request. • Conduit bodies with threaded hubs are available upon request. Scope These instructions cover recommendations for above/below ground installation procedures, Class I, Division 2 installation procedures, joining of conduit sections, repair of damaged conduit section (with and without installed cable), shipping, handling and storage of Champion Fiberglass epoxy RTRC conduit systems. Concrete Encasement and Direct Burial The following conduits are approved for concrete encasement and direct burial systems: 1. Standard Wall (SW – .070" wall) 3/4" thru 4" diameters 2. Medium Wall (MW – .096" wall) 5" thru 6" diameters 3. Heavy Wall (HW – .096" wall) 4" diameter 4. Heavy Wall (HW – .110" wall) 5" thru 6" diameters 5. Heavy Wall (HW – .125" wall) 8" diameter 6. Heavy Wall (HW – .188" wall) 10" thru 12" diameters 7. Extra Heavy Wall (XW – .250" wall) 3/4" thru 12" diameters INSTALLATION INSTRUCTIONS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 161 Installation Instructions cont. Conduit Spacers There are many different configurations of commercially available spacers. • Encased Burial conduit separation can be achieved by the use of commercially available spacers. An adequately designed spacer will have more flow area and sacrificial grout pipe holes. • Direct Burial conduit separation spacers must meet the specifications of the design engineer. The spacers must be designed for such use and appropriate backfill material and its compaction must be specified as well. Proper design engineering must be applied for the use of direct burial spacers otherwise excessive conduit point load deflections may result. • Spacing Considerations: Stock spacers provide 1-1/2", 2" and 3" conduit separations. Underground Installation Proper Installation • Conduit is properly installed if the inside diameter of each duct is adequate to allow the passage of the specified deflection mandrel. • To limit deflection, special attention should be paid to trench bedding, duct separation, spacer interval, type of backfill material and amount of compaction. Trench Excavation • All federal, state and local regulations should be followed. • Routing of the underground conduit should be coordinated with all utility companies. • The trench dimensions should be determined – The trench depth is determined by the height of the duct bank plus the minimum required cover over the duct bank. – The trench width is determined by the duct bank width plus a three-inch space on each side to accommodate the backfill and/or shoring materials. • Trench Wall – Unstable soil conditions should be stabilized before laying the duct. Well points or under drains may be required to control excessive groundwater conditions. – Soil conditions may require shoring. Duct should not be disturbed by removal of shoring materials. • Trench Bottom – The trench bottom should be smooth and free of any debris that may impede the spacer positioning. – Rocky bottom trenches may require a layer of compactable bedding material. – For direct burial applications, bedding must be uniformly graded for continuous duct support. – Blocking or mounding should not be used to raise the duct to grade. – Unstable trench bottoms may require crushed stone or gravel bedding to provide duct stability. – The maximum bedding particle size should be one inch. INSTALLATION INSTRUCTIONS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com162 // Champion Duct® Installation Instructions cont. INSTALLATION INSTRUCTIONS Trenchless (Steel Casing) Applications The trenchless application grouting process is very technical; it should only be undertaken by a grouting contractor who completely understands and has considered all aspects of the process. Special atten- tion should be given to the following applications: • Jack and Bore • Microtunnel/Tunneling • Horizontal Directional Drilled Bores (HDD) • Auger Bore The grouting contractor must fully understand and take special consideration of: • The buckling pressures of the RTRC conduit when pumping or pouring grout. • The use of conduit spacers and their grout flow capabilities inside the casing. (A properly designed spacer will have more flow area and sacrificial grout pipe holes.) • A congested bore will restrict grout flow and may require higher grouting pressures or a more fluid grout than will an open, less congested bore. • Inclined Jack and Bores are exposed to increased hydrostatic head pressure and dynamic pumping pressures. • Grouting is best performed from the high side of a Jack and Bore, utilizing the longest sacrificial grout pipe and working upward with subsequently shorter pipes. (In level short bores, an experienced grout specialist may use a single mid-span grout pipe.) • The proper use of concrete admixtures can significantly improve the perfor- mance of all cementitious grouts. • Grout line pressure must be monitored at the point of injection. The pressure gauges on the concrete pump are not sufficient — the pump operator must be aware of grout line pressure at all times. Back pressure, not line pressure, is what contributes to conduit damage. • In trenchless applications, grout is pumped into a sealed environment. Vents should always be installed at both ends, regardless of bore pitch. They should be sized at the same or larger diameter than the largest injection pipe. • As a general rule, all RTRC conduits should be filled with water prior to pumping and pressurized where grouting pressures could potentially damage the conduit. • All conduit bundles should be pushed into the steel casing as this applies the least amount of stress to the conduit adhesive joint connections. • In trenchless grouting, maximum pressure occurs during the grouting opera- tion, yet maximum temperature from heat of hydration occurs hours later. • A properly designed and executed grout plan should be established prior to any grouting. Having a qualified trenchless grouting specialist assist on even the smallest projects can prevent major headaches. • Any grout (cellular, flowfill, thermal, etc.) should be designed by someone experienced in trenchless applications. Most calls to ready-mix companies for a pumpable grout will not result in the delivery of the correct mix. • Remember: A pumpable grout does not need to be flowable; a flowable grout may not be pumpable. Trenchless grouting applications require both. If you have concerns or need additional information regarding this specialized grouting installation process, please contact Champion Fiberglass directly. Note: This information is to be used only as a guideline. Champion Fiberglass is not a grouting contractor, nor does it represent itself as such. Please contact a qualified grouting specialist for detailed project specifics. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 163 Installation Instructions cont. INSTALLATION INSTRUCTIONS Field Cutting To make conduit field cuts, the tools required are a fine tooth handheld hack saw, porta-band saw or a chop saw with a diamond cutting blade. Marking the fiberglass conduit for cutting will require a contrasting colored marker. Remove any cutting burrs or ridges with 60-grit emery cloth. Proper field cutting PPE to include: • Long sleeve clothing • Gloves • Safety glasses • Particulate respirator (3M N95 or equivalent) Bonding/Adhesive Joint Connections The adhesive connections between conduit sections, elbows and conduit bodies are made with Champion’s two-part epoxy adhesives (Champion Mix®). Care should be taken to choose the correct adhesive for the job site ambient temperature when the adhesive will be used. There are three adhesive tube sizes and temperature ranges and curing rates to choose from. For further informa- tion, use your smart phone’s camera or QR code scanner to view the Champion Field Cutting Video. ITEM NO SIZE TEMPERATURE RANGE APPROXIMATE CURING TIME CM-570 50 mL 70°F (21°C) and above 30–45 minutes CM-570-FG 50 mL 70°F (21°C) and above 20–30 minutes CM-570-SFG 50 mL 70°F (21°C) and above 3–7 minutes CM-540 50 mL 40°–70°F (4°C–21°C) 30–45 minutes CM-540-FG 50 mL 40°–70°F (4°C–21°C) 20–30 minutes CM-540-SFG 50 mL 40°–70°F (4°C–21°C) 3–7 minutes CM-1070 80 mL 70°F (21°C) and above 30–45 minutes CM-1070-FG 80 mL 70°F (21°C) and above 20–30 minutes CM-1070-SFG 80 mL 70°F (21°C) and above 3–7 minutes CM-1040 80 mL 40°–70°F (4°C–21°C) 30–45 minutes CM-1040-FG 80 mL 40°–70°F (4°C–21°C) 20–30 minutes CM-1040-SFG 80 mL 40°–70°F (4°C–21°C) 3–7 minutes CM-2070 300 mL 70°F (21°C) and above 30–45 minutes CM-2070-FG 300 mL 70°F (21°C) and above 20–30 minutes CM-2070-SFG 300 mL 70°F (21°C) and above 3–7 minutes CM-2040 300 mL 40°–70°F (4°C–21°C) 30–45 minutes CM-2040-FG 300 mL 40°–70°F (4°C–21°C) 20–30 minutes CM-2040-SFG 300 mL 40°–70°F (4°C–21°C) 3–7 minutes Once the correct adhesive is chosen, the parts can be prepared for bonding. This is achieved by sanding the areas to be bonded with 60-grit emery cloth. The surfaces to be bonded should be sanded until the factory finish (sheen) is removed. These surfaces would include field-cut conduit ends, sleeve and expansion couplings (interior) and fitting hubs (interior). Sanding is easily accomplished with minimal time and effort. All factory conduit and plain elbow ends come pre-sanded. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com164 // Champion Duct® Installation Instructions cont. INSTALLATION INSTRUCTIONS Apply the Champion Mix® two-part epoxy adhesive to the conduit ends. NEVER apply adhesive to the inside of sleeve couplings or fitting sleeves as this could potentially cause the adhesive to drip inside the conduit/fittings and possibly interfere with the cable pulling process. Champion Mix is designed to permanently bond fittings and the joints of fiberglass reinforced epoxy conduit. It is also designed for use with pultruded polyester and vinyl ester fiberglass components. Champion Mix – Two-part Epoxy Adhesive Cartridges Estimated Number of Joints Per Container (estimated only – varies depending on amount of adhesive applied per application) For further informa- tion, use your smart phone’s camera or QR code scanner to view the Champion Bonding Epoxy Conduit Video. 50 ML 150 ML 300 ML SIZE JOINTS PER CONTAINER SIZE JOINTS PER CONTAINER SIZE JOINTS PER CONTAINER 3 ⁄4" 16 3 ⁄4" 50 3 ⁄4" 100 1" 14 1" 43 1" 85 1-1⁄4" 12 1-1⁄4" 37 1-1⁄4" 75 1-1⁄ 2" 10 1-1⁄ 2" 30 1-1⁄ 2" 60 2" 8 2" 25 2" 50 2-1⁄ 2" 6 2-1⁄ 2" 20 2-1⁄ 2" 40 3" 5 3" 17 3" 35 3-1⁄ 2" 5 3-1⁄ 2" 15 3-1⁄ 2" 30 4" 4 4" 12 4" 25 5" 3 5" 10 5" 20 6" 2 6" 7 6" 15 For further informa- tion, use your smart phone’s camera or QR code scanner to learn more about Champion’s Epoxy Adhesive Calculator. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 165 CD 0225 INSTRUCTIONS CHAMPION DUCT FIBERGLASS REPAIR KIT™ Preparation Procedures for “Damaged” Conduit Repair(s) Reduced performance to be expected if directions are not explicitly followed! Follow instructions below specific to the size of conduit/pipe being prepared. Reinforced Thermosetting Resin Conduit (RTRC) Fiberglass 1. Sand pipe surface with 60-grit emery cloth to remove the gloss finish. 2. Remove dust by blowing compressed air or rinsing with water. 3. For best results, prepare an area around the entire conduit/pipe circumference, with a width equal to that of the intended repair. 4. Put on gloves and make sure gloves are always wet while rubbing & polishing. Follow procedures pictured below. 5. Allow at least 30 minutes to let Champion Duct Repair Kit™ to cure — for optimal results allow 2 hours. Prepare surface (see above) 1 Dip roll for 5 seconds while squeezing 3 times 2 Wrap Champion Duct Repair Kit™ tightly 3 Wet gloves in water and immediately compress the wet expanding resins back into the fiberglass wrap by rapidly and firmly stroking the surface, always in the same direction you wrapped. 4 Rub and polish thoroughly. KEEP HANDS MOVING QUICKLY. WET GLOVES FREQUENTLY TO AVOID STICKING. Finished application. 5 INSTALLATION INSTRUCTIONS Installation Instructions cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com166 // Champion Duct® CD 0225 Tips for Multiple Rolls and Large Diameter Pipe • Read the conduit/pipe preparation instructions first! • Fully prepare the conduit/pipe surface(s) before opening the first foil pouch. • Determine the number of kits required before beginning. Contact Champion Fiberglass for assistance if needed. • Preparedness is the key to a successful installation. Ensure all materials needed are present before you begin. • When the Product Selection Guide (at right) dictates multiple rolls, it is important to apply the rolls in succession one immediately after another. Apply the first roll as per direction but DO NOT POLISH. Immediately apply the second and subsequent rolls directly on top of the previous roll. DO NOT OPEN FOIL POUCHES UNTIL READY TO APPLY EACH INDIVIDUAL ROLL • When the Product Selection Guide (at right) indicates a repair width greater than the tape width (2" or 4"), the product should be applied by spiraling the tape to achieve the desired width. Apply multiple rolls as described above. • For large diameter pipes or longer lengths requiring multiple roll — more than one installer may be required. Two installers one on each side of the pipe to wrap, one installer for prepping rolls and one installer wetting out the repair would be an example of how to accomplish a large repair. • Spray large repair areas with a spray bottle while applying Champion Duct Fiberglass Repair Kit™ to keep it wet. • Resin pouches may be chilled to 50°F before opening to increase working time. Instructions: Champion Duct Fiberglass Repair Kit™ Selection Guide NOMINAL PIPE DIAMETER 2" REPAIR WIDTH* 4" REPAIR WIDTH* 6" REPAIR WIDTH* 8" REPAIR WIDTH* 3/4" 1 (2"x4') 1 (2"x4') 2 (2"x4') 1 (2"x12') 1" 1 (2"x4') 2 (2"x4') 2 (2"x4') 1 (2"x12') 1-1/4" 1 (2"x4') 2 (2"x4') 1 (2"x12') 1 (2"x12') 1-1/2" 1 (2"x4') 2 (2"x4') 1 (2"x12') 1 (2"x12') 2" 1 (2"x4') 1 (2"x12') 1 (2"x12') 1 (4"x12') 2-1/2" 2 (2"x4') 1 (2"x12') 1 (4"x12') 1 (4"x12') 3" 1 (2"x12') 1 (2"x12') 1 (4"x12') 1 (4"x12') 3-1/2" 1 (2"x12') 1 (4"x12') 1 (4"x12') 1 (4"x25') 4" 1 (2"x12') 1 (4"x12') 1 (4"x12') 1 (4"x25') 5" 1 (2"x12') 1 (4"x12') 1 (4"x25') 1 (4"x25') 6" 1 (2"x12') 1 (4"x12') 1 (4"x25') 1 (4"x25') 8" 1 (4"x12') 1 (4"x25') 1 (4"x25') 2 (4"x25') Note: These are suggestions only. This is a hand-applied product and results may vary depending on the expertise of the applicator. Always apply the entire roll. This information is presented in nominal sizes and actual diameters may vary with the type of pipe and thickness of fittings. INSTALLATION INSTRUCTIONS Installation Instructions cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 167 Installation Instructions cont. INSTALLATION INSTRUCTIONS Assembly Conduit Joining Systems Interference Joint The Interference Joint connection can be used for below ground concrete encasement applications. Some features of the Interference Joint connection are: • Consists of bell and spigot. • For easy installation, spigot end features buttress-type male threads; belled end features female mating threads. • Tapered threads make for quick, easy connection when properly seated. • High pull-out strength of 1,000 lbs without adhesive. • Concrete tight joint – not water tight. • The Interference Joint connection is provided with the following conduits: – IPS conduits 2" through 8" diameters – ID conduits 2" through 6" diameters • The Interference Joint connection will provide a concrete tight connection without the use of epoxy adhesive. • The Interference Joint connection can be used for above ground applications when conduit sections are connected with epoxy adhesive (Tight Lock Joint). To learn more about how to assemble the Interference Joint connection, please see the installation video on our website. Straight Socket Joint The Straight Socket Joint connection can be used for above and below ground applications. Some features of the Straight Socket Joint connection are: • Consists of bell and spigot. • Spigot easily slides into belled end. • Intended for use with Champion Mix® epoxy adhesive. • High pull-out strength. • Concrete tight and water-tight joint. • Straight Socket joining system is provided with the following conduits: – IPS conduits 3/4" through 1-1/2" diameters* – ID conduits 8" through 12" diameters** – XW conduits – all diameters To learn more about how to assemble the Straight Socket Joint connection, please see the installation video on our website. * Straight Socket Joint connection is available for sizes 2" through 8" upon request, otherwise interference straight joint provided when available. ** Straight Socket Joint connection is available for sizes 2" through 6" upon request, otherwise interference joint porvided when available. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com168 // Champion Duct® Installation Instructions cont. INSTALLATION INSTRUCTIONS Tight Lock Joint The Tight Lock Joint connection is a permanent Interference Joint connection that utilizes the Champion Mix® epoxy adhesive. This connection can be used for above or below ground applications. • The adhesive is applied to the spigot end of the conduit and inserted into the belled conduit end. Once cured, the adhesive joint has a tensile strength that surpasses the conduit glass substrate. • The Tight Lock Joint connection provides a water-tight connection that can be used in above and below ground applications. • The Tight Lock Joint connection is only available in IPS and ID conduits sizes 2" and above on SW, MW and HW epoxy resin conduits. • The Tight Lock Joint connection is available exclusively from Champion Fiberglass. To learn more about how to assemble the Tight Lock Joint connection, please see the installation video on our website. Gasket Joint (Triple Seal) The Gasket Joint connection can be used with direct burial or concrete embedment underground applications. Some features of the Gasket Joint connection are: • Consists of bell and spigot. • Belled end has Triple Seal gasket with Interference Joint. • Gasket seats into permanent groove wound into the conduit. • Concrete tight and water-tight joint. • High pull-out strength of 2,000 lbs. • Pull-out strength of 500 lbs without threads. • The Gasket Joint connection is provided with the following conduits: – IPS conduits 3/4" through 8" diameters – ID conduits 2" through 6" diameters To learn more about how to assemble the Gasket Joint connection, please see the installation video on our website. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 169 Installation Instructions cont. INSTALLATION INSTRUCTIONS Expansion Joints Expansion joints are available in a wide selection of styles and total movement lengths. Special length movement expansion joints are available upon request. The expansion and contraction of epoxy conduit is usually larger and indepen- dent of any expansion and contraction of the structure or bridge. Expansion Joint Spacing Requirements: • Conduit runs less than 50 ft – no expansion joint required • 50–200 ft conduit runs – one joint required in the center of the run • Conduit runs over 200 ft – one joint required every 200 ft • Expansion joints should be installed at the 1/4 point of the span whenever possible. L B AA TEMP CHANGE ºF LENGTH CHANGE OF RTRC CONDUIT (INCHES PER/100 FT) TEMP CHANGE ºF LENGTH CHANGE OF RTRC CONDUIT (INCHES PER/100 FT) 5° 0.072" 60° 0.864" 10° 0.144" 80° 1.152" 20° 0.288" 100° 1.440" 40° 0.576" 120° 1.728" Conduit Bodies Champion Fiberglass conduit bodies are available in LBs, Cs, LLs, LRs, Ts, TBs and Xs. They are compression molded from vinyl ester resin and are supplied with stainless steel cover set screws and a high-performance silicone gasket which provides a water-tight, corrosion-resistant seal between the cover and conduit body. Each conduit body will be supplied with Champion’s unique “Champ-Seal” gasketing system. This is a silicone-based, water-tight and corrosion-resistant gasketing system that completely resists impression setting. Conduit bodies can also be provided with threaded hub inserts upon request. Conduit bodies are connected to conduit straight lengths with Champion Mix two-part epoxy adhesive. For further informa- tion, use your smart phone’s camera or QR code scanner to view the Champion Interference and Gasket Joint Assembly Video. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com170 // Champion Duct® Installation Instructions cont. INSTALLATION INSTRUCTIONS TYPE EMT TYPE RMC TYPE RTRC PROPANE PROPANE PROPANE PROPANE PROPANE Classified Boundary OR Class I, Division 2 Hazardous Location Raceway boundary seals aren’t required to be explosion proof, but must be identified for the purpose of minimizing the passage of gases. A raceway seal must be installed in each raceway leaving a Class I, Division 2 location within 10 ft of the boundary. Field Bending In order to field bend Champion Fiberglass Conduit, you will need a PVC hot-box and a one shot hydraulic conduit bender. Care should be taken to choose the correct sized PVC hot-box based on the outside diameter of the conduit and length of the bend. Begin the bending process by heating the conduit to be bent in the PVC hot-box to 240°F (116°C). The conduit should be rolled while being heated and the temperature should be periodically checked with a digital ther- mometer until it reaches 240°F (116°C). Once the conduit reaches 240°F, place it into the bender and bend it to the desired radius (consult factory for RTRC minimum bending radii). Once the elbow is bent, it is recommended to let it cool while still in the bender. The cooling process can be shortened by using a cool wet rag or running cool water over the bent elbow prior to removing it from the bender. Field bending is governed by Article 355 in the National Electric Code. Bends shall be made so that the conduit will not be damaged and the internal diameter of the conduit will not be effectively reduced. Field bends shall be made only with bending equipment identified for that purpose. The radius of the curve to the centerline of such bends shall not be less than shown in the NEC Article 355. Check the Champion Fiberglass catalog elbows section to verify the specific bending radius selected. Generally, it is difficult to field bend a tighter radius than what can be done at the factory. The process for field bending is relatively simple. The conduit is heated in a standard PVC hot-box, and then bent with bending equipment identified for this purpose. Class I, Division 2 (Zone 2) Champion Fiberglass Haz Duct® XW conduit (XW – .250" wall thickness) can be used in Class I, Division 2 hazardous areas as illustrated below: 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 171 Installation Instructions cont. INSTALLATION INSTRUCTIONS For further informa- tion, use your smart phone’s camera or QR code scanner to view the Champion Fiberglass Bending Epoxy Conduit Video. SIZE OF CONDUIT OTHER BENDS TRADE SIZE METRIC DESIGNATOR IN MM 3 ⁄4" 21 5" 127.0 1" 27 6" 152.4 1-1⁄4" 35 8" 203.2 1-1⁄ 2" 41 10" 254.0 2" 53 12" 304.8 2-1⁄ 2" 63 15" 381.0 3" 78 18" 457.2 3-1⁄ 2" 91 21" 533.4 4" 103 24" 609.6 5" 129 30" 762.0 6" 155 36 " 914.4 National Electric Code (NEC): Radius of Conduit and Tubing Bends CONDUIT SIZE (IN) APPROX HEATING TIME TO BEND (SEC) 3 ⁄4" IPS 25–30 1" IPS 30–35 1-1⁄4" IPS 30–35 1-1⁄ 2" IPS 35–40 2" IPS 40–60 2-1⁄ 2" IPS 45–65 For the standard wall sizes listed below, the heating time ranges from approximately 20 seconds to 65 seconds depending on the tempera- ture of the hot-box and the size of the conduit. After heating, immediately place conduit in the bending equipment and begin to bend. It is extremely important that the proper bending equipment is used. Allow the bend to cool at the desired angle. PVC Hot-box When installing field bent fiberglass conduit, the elbow or offset should immediately be installed and supported by conduit straps on both ends of the elbow and offset. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com172 // Champion Duct® Installation Instructions cont. For further informa- tion, use your smart phone’s camera or QR code scanner to view the Champion Fiberglass Bridge Hanger Video. Bridge Hangers Champion’s bridge hanger installation video details where to install the hangers (spacing) and shows how to locate the conduit expansion joints, split ring anchors and anchor hangers. NOMINAL SIZE IPS (IRON PIPE SIZE) ID (TUBULAR SIZE) TRUCKLOAD QUANTITIES (FT) CRATE QUANTITIES (FT) APPROX CRATE DIMENSIONS (FT) TRUCKLOAD QUANTITIES (FT) CRATE QUANTITIES (FT) APPROX CRATE DIMENSIONS (FT) 3 ⁄4" * 3,600' 3' x 2' x 10' 1" * 2,400' 2.7' x 2' x 10' 1-1⁄4" * 3,840' 4' x 1.5' x 20' 1-1⁄ 2" * 3,680' 4' x 1.8' x 20' 2" * 2,480' 4' x 2' x 20' * 3,000' 4' x 2' x 20' 2-1⁄ 2" 29,520' 2,860' 4' x 4' x 20' 49,200' 1,500' 4' x 4' x 20' 3" 25,760' 3,220' 4' x 4' x 20' 34,560' 4,320' 4' x 4' x 20' 3-1⁄ 2" – 25,760' 3,220' 4' x 4' x 20' 4" 15,040' 1,880' 4' x 4' x 20' 18,240' 2,280' 4' x 4' x 20' 5" 10,880' 1,360' 4' x 4' x 20' 12,000' 1,500' 4' x 4' x 20' 6" 7,040' 880' 4' x 4' x 20' 8,320' 1,040' 4' x 4' x 20' 8" 4,320' 600' 4' x 4' x 20' * * * * Contact Champion Fiberglass directly for information and XW conduit packaging. Packaging Information for Conduit Handling and Storage Transportation Conduit is shipped in self-supporting crates designed to be unloaded by forklift. Crates should not be dropped from the truck trailer flatbeds. Conduit may also be shipped via enclosed vans in bundles. Care should be taken to avoid prolonged storage in enclosed vans as excessive stacking weight and elevated temperatures may cause the bottom rows of conduits to become oval in shape. Elbows are shipped with banding which should not be removed until the elbows are ready to be installed. Elbows should be stored in a cool, shaded area if possible. INSTALLATION INSTRUCTIONS Storage • Conduit crates should be stored on a level surface. The wooden frames should line up so the load will be transferred to the wood frames rather than the conduit. The height of stacked conduit should be limited to twelve feet. • Elbows and accessories, when stored outdoors, should be under cover to protect items in cartons from the outdoor elements. Elbows are shipped with banding which should not be removed until the elbows are ready to be installed. Elbows should be stored in a cool, shaded area if possible. • Epoxy adhesives should be stored at room temperature except when in use on the job site. Adhesives should not be stored in freezing areas as this will cause handling problems during the application process. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.comChampion Duct® // 173 LIMITED WARRANTY Limited Warranty This warranty covers any Champion Fiberglass, Inc. (“Champion Fiberglass”) electrical conduit products (“Product”). Subject to the terms and conditions of this warranty, Champion Fiberglass warrants that the Product is free from defects in workmanship and materials for a period of one (1) year from the date of purchase. During the applicable terms of this warranty, and subject to the terms and conditions thereof, in the event that the Product is proven to be defective and the defect is not caused by any misuse or damage to the Product while in the possession of the user, Champion Fiberglass will remedy the failure or defect without charge to the user except for labor. The remedy will consist of repair or replacement of the Product and or defective part, at Champion Fiberglass’s option. Repair will be made, at Champion Fiberglass’s option, either at user’s location or at a facility designated by Champion Fiberglass. Any replacement part provided under this warranty assumed as its warranty period only the unexpired term of this warranty, which is fixed when such part replaces a defective part. This warranty does not cover defects, failure or damages caused by normal wear and tear, act of God, accident, misuse or unreasonable use of the Product, lack of proper maintenance, fire, flood, or any circumstances or events beyond Champion Fiberglass’s control. Champion Fiberglass’s sole obligation under this warranty is to repair or replace the Product, as provided herein. Champion Fiberglass shall have no liability for any direct, incidental, special or consequential damages resulting from breach of this or any other warranty (no warranty being implied from this reference) on the Product. Except to the extent prohibited by applicable law, any implied warranty, including without limitation, of merchantability or fitness for any particular purchase with respect to the Product, is limited in duration to the term of this warranty. This warranty is in lieu of any other express warranties and of any other obligation on the part of Champion Fiberglass. Any other express warranties are expressly excluded and disclaimed. No Champion Fiberglass representative is authorized to give any warranty (other than this warranty) with respect to the Product, and any such warranty given by a Champion Fiberglass representative shall not constitute a Champion Fiberglass warranty or be binding in any respect upon Champion Fiberglass. Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusion may not apply to you. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. To obtain performance of any obligation of Champion Fiberglass under this warranty, the user must provide proof of the date of purchase, notify Champion Fiberglass of any warranty claim at the following address: CHAMPION FIBERGLASS, INC. 6400 Spring Stuebner Rd Spring, TX 77389 Attention: Warranty Claims Telephone: 281.655.8900 Notify the nearest Champion Fiberglass authorized representative for inspection of the Product. For the name of the nearest authorized representative, refer to our website: www.championfiberglass.com / Locate a Rep Tab / or you can contact our corporate offices for the appropriate Representative’s contact information. Any written correspondence can be mailed to our corporate offices at the address above. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. NO RETURNS ALLOWED ON PRODUCTS SHIPPED TO JOB SITES. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com174 // Champion Duct® Place and date: For the issuing office: Katy, TX, 25 August, 2025 DNV - Business Assurance 1400 Ravello Drive, Katy, TX, 77449-5164, USA Sherif Mekkawy Management Representative Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. ACCREDITED UNIT: DNV Business Assurance USA Inc., 1400 Ravello Drive, Katy, TX, 77449, USA - TEL: +1 281-396-1000. www.dnv.com MANAGEMENT SYSTEM CERTIFICATE Certificate no.: 10000499011-MSC-ANAB-USA Initial certification date: 17 November, 2021 Valid: 12 April, 2024 – 11 April, 2027 This is to certify that the management system of Champion Fiberglass, Inc. 6400 Spring Stuebner Road, Spring, TX, 77389-4482, USA has been found to conform to the Environmental Management System standard: ISO 14001:2015 This certificate is valid for the following scope: Manufacture of Fiberglass Conduit and Fittings Champion Fiberglass is also a manufacturer of the following products: © 2025 by Champion Fiberglass, Inc. All rights reserved. This catalog, or parts thereof, may not be reproduced in any other format without written permission of the publishers. 02052025 6400 Spring Stuebner Rd Spring, TX 77389 Main: 281.655.8900 Fax: 281.257.2523 championfiberglass.com DO MORE® . 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